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Remove/Install Knock Sensors - AR15.12-P-2184MFC

Engine 260 in model 118, 177, 247 

MODIFICATION NOTES

08.11.2019 Document completely revised.    
Fig 1: Knock Sensors Components Location - Engine 260 In Model 177 (Shown On Engine Without Code M016)
G15491397Courtesy of MERCEDES-BENZ USA

Shown on engine without code M016 (performance-enhanced engine) 

WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of Engine oil. Risk of poisoning 
caused by swallowing Engine oil
Wear protective gloves, protective clothing and safety glasses.
Do not fill Engine oil into beverage containers.
AS18.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove the coolant thermostat.   AR20.10-P-2461MFC
2 Unscrew the screw (3) and remove the bleed line (2) on the crankcase and place it to one side. TORQUE SPECIFICATION Bolt, filler neck for bleed line to crankcase *BA01.20-P-1005-03C 
3 Seal openings with suitable stop plug. SPECIAL TOOL Set of plugs Fig 2
    SPECIAL TOOL Record plug Fig 3
4 Release and disconnect electrical connector (1) at knock sensor 1 (A16/1) or knock sensor 2 (A16/2).    
5 Unscrew the screw (4) on knock sensor 1 (A16/1)/knock sensor 2 (A16/2). TORQUE SPECIFICATION Bolt, knock sensor to crankcase *BA15.10-P-1001-02B 
6 Remove knock sensor 1 (A16/1)/knock sensor 2 (A16/2).    
7 Clean the contact surfaces of knock sensor 1 (A16/1)/knock sensor 2 (A16/2). NOTES
The contact surfaces must be free from soiling.
Otherwise, knock sensor 1 (A16/1)/knock sensor 2 (A16/2) will malfunction.
 
    Assembly cleaner *BR00.45-Z-1028-04A 
8 Seal openings with suitable stop plug. SPECIAL TOOL Record plug Fig 3
9 Install in the reverse order.    
10 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06MFA
WARNING Risk of accident  from vehicle starting off by itself when Engine running. Risk of injury  (bruises and burns) resulting from working on the Engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Perform Engine test run and check Engine for proper operation and leak tightness.    
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER

Number Designation Engine 260
BA01.20-P-1005-03C Bolt, filler neck for bleed line to crankcase Nm 9
KNOCK SENSORS

Number Designation Engine 260
BA15.10-P-1001-02B Bolt, knock sensor to crankcase Nm 20
Fig 2: Identifying Set Of Plugs (199 589 00 98 00)
G13655219Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G12078802Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01