Remove/install windshield - AR67.10-P-1700LF

MODEL 217

MODEL 222

except CODE Z07 (Top protection)

Shown on model 222

Fig 1: Windshield Remove/Install Components - Shown On Model 222

Courtesy of MERCEDES-BENZ USA

	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).	AS82.30-Z-0001-01A
	Notes on removal/installation of windshield		AH67.10-P-1000-01P
	Remove
1	1K Prepare -component adhesive cartridge		AR67.10-P-1000-12SX
		Repair kit for installing windshields, 1- component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 3
2	Remove detachable parts in area of windshield (1)		AR67.10-P-1050LF
3	Remove rain/light sensor		AR82.30-P-7800LF
4	Remove infrared camera	Model 217 with code 610 (Night view assist) Model 222 with code 610 (Night view assist) except code Z07 (Top protection)	AR54.30-P-3000LF
5	Remove multifunction camera	Model 222 with code 238 (Active lane keeping Assist) except code Z07 (Top protection) Model 222 with code 266 (DISTRONIC PLUS with Steer Assist and Stop & Go Pilot) except code Z07 (Top protection) Model 222 with code 269 (Brake Assist PLUS with Cross- Traffic Assist (BAS+Q) except code Z07 (Top protection) Model 222 with code 271 (Autonomous brake intervention/ pedestrian protection) except code Z07 (Top protection) Model 222 with code 487 (Active Body Control (ABC)) except code Z07 (Top protection) Model 222 with code 513 (Speed Limit Assist) except code Z07 (Top protection) Model 222 with code 608 (Adaptive Highbeam Assist) except code Z07 (Top protection) Model 222 with code 628 (Adaptive Highbeam Assist Plus) except code Z07 (Top protection)	AR54.21-P-3000LF
		Model 217 with code 487 (Active Body Control (ABC)) Model 217 with code 513 (Speed Limit Assist) Model 217 with code 608 (Adaptive Highbeam Assist) Model 217 with code 610 (Night view assist) Model 217 with code 628 (Adaptive Highbeam Assist Plus) Model 217 with code P20 (Driving Assistance package) Model 217 with code P35 (Light Package)	AR54.21-P-3000LC
6	Cover vehicle interior in repair area
	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
7	Cut out windshield (1) with window removal tool		AR67.10-P-1000-11SX
8	Remove windshield (1) from body with cup suction tools	Helper required.
	Install
9	Open driver-side window	Open side window in driver door until adhesive has cured (idle time). This prevents the windshield (1) from being pressed outwards by the sudden air pressure when the doors are closed.
10	Prepare body flange for installation of window		AR67.10-P-1501-01P
	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Use only primer filler approved by Daimler AG. Repair kit for installing windshields, 1- component adhesive	*BR00.45-Z-1135-02A
		Primer stick	*BR00.45-Z-1012-07A
11	Replace rubber window spacers		AR67.10-P-1000-02T
		Do not yet remove protective foils.
12	Align windshield (1) in body opening		AR67.10-P-1000-09LF
		Helper required. Model 217Distance between top edge of window and frame of panoramic roof	*BE67.10-P-1001-01I
		Model 222 except code Z07 (Top protection)Distance between top edge of window and front edge of roof	*BE67.10-P-1001-01E
		Feeler gauge	Fig 2
13	Prepare windshield (1) for installation	Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease.	AR67.10-P-1000-03P
		Repair kit for installing windshields, 1- component adhesive	*BR00.45-Z-1135-02A
14	Remove protective foil from rubber window spacers
15	Apply adhesive material	Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Install windshield (1) within 5 min. after applying adhesive. Otherwise the adhesive force of the glue starts to decrease.	AR67.10-P-1000-08P
		Repair kit for installing windshields, 1- component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 3
16	Install windshield (1)	Move vehicle only after adhesive has dried. Observe the drying time specified by the adhesive manufacturer. To ensure sufficient strength of the adhesive. The hood must be closed.	AR67.10-P-1503-01P
	Clean
17	Remove duct tape and cover material from vehicle
18	Clean area to be repaired
19	Install rain/light sensor		AR82.30-P-7800LF
20	Install infrared camera	Model 217 with code 610 (Night view assist) Model 222 with code 610 (Night view assist) except code Z07 (Top protection)	AR54.30-P-3000LF
21	Install multifunction camera	Model 222 with code 238 (Active lane keeping Assist) except code Z07 (Top protection) Model 222 with code 266 (DISTRONIC PLUS with Steer Assist and Stop & Go Pilot) except code Z07 (Top protection) Model 222 with code 269 (Brake Assist PLUS with Cross- Traffic Assist (BAS+Q) except code Z07 (Top protection) Model 222 with code 271 (Autonomous brake intervention/ pedestrian protection) except code Z07 (Top protection) Model 222 with code 487 (Active Body Control (ABC)) except code Z07 (Top protection) Model 222 with code 513 (Speed Limit Assist) except code Z07 (Top protection) Model 222 with code 608 (Adaptive Highbeam Assist) except code Z07 (Top protection) Model 222 with code 628 (Adaptive Highbeam Assist Plus) except code Z07 (Top protection)	AR54.21-P-3000LF
		Model 217 with code 487 (Active Body Control (ABC)) Model 217 with code 513 (Speed Limit Assist) Model 217 with code 608 (Adaptive Highbeam Assist) Model 217 with code 610 (Night view assist) Model 217 with code 628 (Adaptive Highbeam Assist Plus) Model 217 with code P20 (Driving Assistance package) Model 217 with code P35 (Light Package)	AR54.21-P-3000LC
22	Install detachable parts in area of windshield (1)		AR67.10-P-1050LF
	Check
23	Check Head-up display and adjust	Model 217 with code 463 (Head-up display) Model 222 with code 463 (Head-up display) except code Z07 (Top protection)	AR54.30-P-6401LF

TEST AND ADJUSTMENT VALUES FOR WINDSHIELD

Number	Designation			MODEL 222 except CODE Z07
BE67.10-P-1001-01E	Distance between top edge of window and front edge of roof	Dimension "A"	mm	3, 0 (±1, 0)
BE67.10-P-1001-01E	Distance between top edge of window and front edge of roof	Picture		AR67.10-P-1000-09LF

TEST AND ADJUSTMENT VALUES FOR WINDSHIELD

Number	Designation			Model 217
BE67.10-P-1001-01I	Distance between top edge of window and frame of panoramic roof	Dimension "A"	mm	2, 4 (±1, 0)
BE67.10-P-1001-01I		For picture, see		AR67.10-P-1000-09LF

Fig 2: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1135-02A	Repair kit for installing windshields, 1-component adhesive	A 221 670 81 01