Partially Remove/Install Front Longitudinal Frame Member - Ar61.10-D-5899H

Model 906 except code CV1 (Pre-installation for winter service vehicle) 

Shown on left side of vehicle on model 906.633 

Courtesy of MERCEDES-BENZ USA

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove front module	Model 906 with engine 651.955/956/957	AR88.30-D-1064SD
		Model 906 with engine 642.896/898/992/993	AR88.30-D-1064SE
2	Remove front cross member		AR62.30-D-0001H
3	Cover all detachable parts remaining on vehicle with spark protection blanket
4	Separate section from front longitudinal frame member (1)		AR61.10-D-5899-01H
5	Prepare section of front longitudinal frame member (1) for installation		AR61.10-D-5899-02H
	Install
6	Weld in section of front longitudinal frame member (1)
	000 588 02 84 00 Welder		WS60.00-P-0022K
			AR61.10-D-5899-03H
7	Clean weld joints and sheet metal flange with round wire brush
8	Remove spark protection blankets
9	Clean repair area
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
10	Prime repair area using primer filler	Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
11	Carry out seam sealing after repairs		AR97.10-D-4000H
		Supplement standard sealant with sealant.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Paint repair areas and adjacent surfaces	Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
13	Apply additional cavity preservation		AR97.20-D-1500H
14	Install front crossmember		AR62.30-D-0001H
15	Install front module	Model 906 with engine 651.955/956/957	AR88.30-D-1064SD
		Model 906 with engine 642.896/898/992/993	AR88.30-D-1064SE