Remove/install windshield - AR67.10-P-1000M

MODEL 220 

Fig 1: Identifying Windshield Remove/Install Components

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

18.7.08

Note on painting in the glazing area added

Step 11

	Removing
	Risk of injury  due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
	Risk of injury caused by moving parts that can pinch, crush or, in extreme cases even sever extremities.	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
1	Prepare 1-component adhesive cartridge		AR67.10-P-1000-12SX
		Intermediate piece Cartridge preheater, cartridge gun	Fig 4
		Repair kit	*BR00.45-Z-1089-02A
2	Remove rain sensor (B38)		AR82.30-P-7700M
3	Unclip automatic light switch daylight sensor (B32/1)		AR82.10-P-2400I
4	Remove wiper arms		AR82.30-P-6100M
5	Remove water deflector over wiper system		AR83.25-P-1406M
6	Disconnect electrical connector for heated window (2)
7	Remove both panelings from outside of A-pillar		AR88.80-P-8500M
8	Remove ornamental frame on windshield.		AR67.10-P-1200M
9	Cut out windshield (1) with Roll Out 2004 window removal tool	Roll out 2004 window removal tool Suction lifting device	AR67.10-P-1000-11SX
10	Remove windshield (1) from body with Cup suction tools	Aid of helper required. Suction lifting device
	Install
11	Prepare body flange for installation of window		AR67.10-P-1501-01P
	General notes about painting the body flange in the glazing area	Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls. Wet and dry vacuum cleaner	AH98.00-P-9408-06A
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Touch-up pencil	*BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
12	Replace rubber spacers	Do not remove protective foil.	AR67.10-P-1000-02M
13	Prepare windshield (1) for glazing		AR67.10-P-1000-03P
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
14	Align windshield (1) in the body opening	Aid of helper required. Observe gap	AR67.10-P-1000-04K
		Feeler gauge Suction lifting device	Fig 3
		Distance between top edge of window and front edge of roof	*BE67.10-P-1001-01A
15	Remove protective foil from rubber spacers
16	Smooth sealing channel with hand roller	Roller	Fig 2
17	Apply adhesive material	Install windshield (1) within 10 minutes before adhesive force of adhesive material starts to decrease. Height of glue bead approx. 13 mm.	AR67.10-P-1000-08P
		Intermediate piece Cartridge gun	Fig 4
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
18	Install windshield (1)	Open a side window in the vehicle to prevent the windshield (1) from being pressed outward by air pressure when the door is closed Aid of helper required. The waiting time (time before vehicle can be driven) is approx. 1 h calculated from the time the windshield (1) is installed. Suction lifting device	AR67.10-P-1503-01K
19	Install ornamental frame on wind deflector		AR67.10-P-1200M
20	Install paneling on outside of A-pillar.		AR88.80-P-8500M
21	Install water repellent over wiper system		AR83.25-P-1406M
22	Install wiper arms		AR82.30-P-6100M
23	Disconnect electric connector (2) for heated window
24	Install rain sensor		AR82.30-P-7700M
25	Clip in automatic light switch daylight sensor		AR82.10-P-2400I
26	Clean windshield (1)
27	Code adaptation of rain sensor and light sensor amplification factor and select type of windshield	Engine hood and driver door must be closed.
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A

TEST AND ADJUSTMENT VALUES FOR WINDSHIELD

Number	Designation			Model 220
BE67.10-P-1001-01A	Distance between window upper edge and front edge of roof	Dimension "A"	mm	12
		See picture		AR67.10-P-1000-04K

Fig 2: Identifying Roller (168 589 05 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1015-02A	Repair kit, glazing, installing window, 2-component adhesive	A 220 670 00 93
BR00.45-Z-1089-02A	Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01	A 221 670 21 01
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1050-07A	Hepox 2K EP primer filler 4017 (Spray Max)	Spies Hecker GmbH