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Tumble flap switchover, function - GF07.10-P-1018MI

ENGINE 272.9 (except 272.982) in MODEL 204.0/2 as of model year 2009 

ENGINE 272.9 (except 272.983) in MODEL 212 

ENGINE 272.9 (except 272.984) in MODEL 207 

ENGINE 272.9 in MODEL 204.9 

ENGINE 273.9 in MODEL 207, 212 

Function requirements for tumble flap switchover, general points 

Tumble flap switchover, general points 

In the variable intake manifold, the tumble flaps in each intake port can be swiveled inward. They can thus reduce the cross-section of the related intake port by about 50%.

The flow rate of the intake air increases and ensures better distribution of the fuel air mixture in the combustion chamber.

The ME-SFI [ME] control unit (N3/10) actuates the tumble flap switchover according to the signals from the following sensors:

Function sequence for tumble flap switchover 

For the tumble flap switchover, the ME-SFI [ME] control unit uses a ground signal to actuate the intake manifold tumble flap switchover valve (Y22/9) depending on engine load, coolant temperature and engine speed.

The tumble flaps are swiveled inward in the following conditions:

The tumble flaps are actuated by a vacuum unit. When the intake manifold tumble flap switchover valve is actuated, the vacuum unit is charged with vacuum from the vacuum reservoir. This causes the tumble flaps into the intake ports.

In the deenergized state, the vacuum unit is ventilated by the intake manifold tumble flap switchover valve, and the tumble flaps are swiveled outward by spring force.

The mechanical end positions of the tumble flap spindles are monitored by the ME-SFI [ME] control unit via the LH and RH tumble flap position sensors.

For diagnosis, following an engine start, the tumble flap switchover is actuated briefly to test the actuation and achievement of the end positions.

View of variable intake manifold from left front 

Fig 1: View Of Variable Intake Manifold - Left Front
G10084295Courtesy of MERCEDES-BENZ USA
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