Tie-Rod End Replacement

Special Service Tool (SST)

49 T028 3A0
Ball joint puller set

Courtesy of MAZDA MOTORS CORP.

Remove the snap pin from the tie-rod end.

Courtesy of MAZDA MOTORS CORP.
Loosen the locknut of the tie-rod end.

Courtesy of MAZDA MOTORS CORP.
Using the SST, disconnect the steering knuckle and tie-rod end.

Courtesy of MAZDA MOTORS CORP.
Remove the locknut from the tie-rod end.

Courtesy of MAZDA MOTORS CORP.
Place alignment marks as shown in the figure for proper installation.

Courtesy of MAZDA MOTORS CORP.
Remove the tie-rod end.

Courtesy of MAZDA MOTORS CORP.
Place alignment marks on the new tie-rod end in the same positions as the removed tie-rod end.

Courtesy of MAZDA MOTORS CORP.
Align the marks that were made before removing the tie-rod end, and assemble the tie-rod end to the tie rod.

Fig 1: Tie-Rod End Nut With Torque Specification
Courtesy of MAZDA MOTORS CORP.
Verify that dimension A shown in the figure is within the specification.

Courtesy of MAZDA MOTORS CORP.

Specification

8.9-21.9 mm {0.36-0.86 in}
- If not within the specification, make adjustments so that dimension A is within the specification.
Install the tie-rod end to the steering knuckle.

Fig 2: Tie-Rod End, Steering Knuckle And Bolt With Torque Specification
Courtesy of MAZDA MOTORS CORP.
Install a new snap pin to the tie-rod end.

Courtesy of MAZDA MOTORS CORP.
Verify that A and B shown in the figure are parallel while the vehicle is on the ground.

Courtesy of MAZDA MOTORS CORP.
CAUTION:
- Install the tie-rod end to the correct position. Otherwise, it could cause cracks on the tie-rod end boot.
- If the installation position is not correct, perform the adjustment using the following procedure.
1. Adjust the tie-rod end by rotating it so that it is at the correct position.
Courtesy of MAZDA MOTORS CORP.
After installation, inspect the front wheel alignment and adjust it if necessary. (See FRONT WHEEL ALIGNMENT .)