Manual Transaxle - Overhaul [C66M-R]

• Precaution
  • Notes
  • Service Caution
    • Disassembly
    • Cleaning
    • Assembly
• Transaxle Disassembly
  • Step 1
  • Step 2
    • Notes
    • Transaxle case component removal note
    • Primary shaft component, secondary shaft component removal note
• Transaxle Case And Clutch Housing Disassembly
  • Notes
  • Oil Path Removal Note
  • Oil Seal Removal Note
  • Bearing Outer Race (Differential) Removal Note
• Shift Control Module Disassembly
  • Notes
  • Pin Removal Note
  • Clip Removal Note
• Shift Control Module Assembly
  • Notes
  • Oil Seal Assembly Note
  • Clip Assembly Note
  • Pin Assembly Note
• Reverse Idler Gear Component Disassembly
• Reverse Idler Gear Component Inspection
  • Reverse idler gear inspection
  • Synchronizer ring inspection
  • Clutch hub component inspection
• Reverse Idler Gear Component Assembly
  • Notes
  • Clutch Hub Sleeve Assembly Note
  • Shim Assembly Note
• Primary Shaft Component PREINSPECTION
  • 3rd Gear Thrust Clearance Inspection
  • 4th Gear Thrust Clearance Inspection
  • 5th Gear Thrust Clearance Inspection
  • 6th Gear Thrust Clearance Inspection
• Primary Shaft Component Disassembly
  • Notes
  • Ball Bearing (Transaxle Case Side) Removal Note
  • Clutch Hub (3GR/4GR) Removal Note
  • Clutch Hub (5GR/6GR) Removal Note
  • Ball Bearing (Clutch Housing Side) Removal Note
• Primary Shaft Component Inspection
  • Gear Inspection
  • Primary Shaft Inspection
  • Synchronizer Ring Inspection
  • Clutch Hub Component Inspection
• Primary Shaft Component Assembly
  • Notes
  • Ball Bearing (Clutch Housing Side) Assembly Note
  • Clutch Hub (5GR/6GR) Assembly Note
  • Clutch Hub Sleeve Assembly Note
  • Synchronizer Key Assembly Note
  • Synchronizer Ring Assembly Note
  • Clutch Hub (3GR/4GR) Assembly Note
  • Ball Bearing (Transaxle Case Side) Assembly Note
• Secondary Shaft Component PREINSPECTION
  • Secondary 1st Gear Thrust Clearance Inspection
  • Secondary 2nd Gear Thrust Clearance Inspection
• Secondary Shaft Component Disassembly
  • Notes
  • Tapered Roller Bearing (Transaxle Case Side), Secondary 4th Gear Removal Note
  • Secondary 3rd Gear, Secondary 6th Gear Removal Note
  • Secondary 5th Gear Removal Note
  • Tapered Roller Bearing (Clutch Housing Side) Removal Note
• Secondary Shaft Component Inspection
  • Gear Inspection
  • Gear sleeve inspection
  • Secondary Shaft Inspection
  • Synchronizer Ring Inspection
  • Clutch Hub Component Inspection
• Secondary Shaft Component Assembly
  • Notes
  • Middle Cone Ring Assembly Note
  • Synchronizer Ring (Secondary 1st Gear) Assembly Note
  • Clutch Hub Assembly Note
  • Gear Sleeve Assembly Note
  • Secondary Shaft Assembly Note
  • Clutch Hub Sleeve Assembly Note
  • Synchronizer Key Assembly Note
  • Synchronizer Ring (Secondary 2nd Gear) Assembly Note
  • Secondary 2nd Gear Assembly Note
  • Friction Damper (Secondary 2nd Gear) Assembly Note
  • Secondary 5th Gear Assembly Note
  • Secondary 6th Gear and Secondary 3rd Gear Assembly Note
  • Secondary 4th Gear Assembly Note
  • Tapered Roller Bearing Assembly Note
• Differential Backlash Adjustment
  • Notes
  • Thrust Washer Selection Calculation
• Differential Disassembly
  • Notes
  • Tapered Roller Bearing Removal Note
  • Ring Gear Removal Note
  • Pin Removal Note
• Differential Assembly
  • Notes
  • Pin Assembly Note
  • Ring Gear Assembly Note
  • Tapered Roller Bearing Installation Note
• Bearing Preload Adjustment
  • Primary Shaft Preload Adjustment
  • Secondary Shaft Preload Adjustment
  • Differential Preload Adjustment
  • Shim selection calculation
• Transaxle Case And Clutch Housing Assembly
  • Notes
  • Bearing Outer Race (Differential) Assembly Note
  • Oil Seal Assembly Note
• Transaxle Assembly
  • Step 1
    • Notes
    • Secondary shaft component and primary shaft component assembly note
    • Reverse idler gear component assembly note
    • Shift fork, shift rod end, and shift rod assembly note
    • Bearing outer race, shim, Transaxle case component assembly note
  • Step 2
    • Notes
    • Oil seal assembly note
• Transmission/Transaxle Technical Data
  • Manual Transaxle
  • Gear Thrust Clearance
  • Gear Inner Diameter
  • Gear Sleeve Outer Diameter
  • Gear Shaft Runout
  • Gear Shaft Outer Diameter
  • Synchronizer Clearance
  • Shift Fork and Clutch Hub Sleeve Clearance
  • Bearing Preload
  • Differential Gear Backlash
  • Adjust Shim Size
    • Reverse idler gear (mm {in})
    • Primary shaft (mm {in})
    • Secondary shaft (mm {in})
    • Differential (mm {in})
    • Differential thrust washer size (mm {in})
• Transmission/Transaxle SST
  • Notes
  • Example
  • Manual Transaxle [C66M-R]