Common Specs & Procedures Index

MAZDA 3 COMMON SPECS & PROCEDURES

System		Specification/Procedure
Air Conditioning
Service		HVAC-TECHNICAL DATA
Torque		See Torque Specifications in Text and applicable graphics in HVAC BASIC SYSTEM
Axle Nut/Hub Nut		175-202 Ft. Lbs. (236-274 N.m)
Battery		BATTERY INSPECTION [MZR 2.0, MZR 2.5] BATTERY INSPECTION [MZR 2.3 DISI TURBO] BATTERY INSPECTION [SKYACTIV-G 2.0]
Brakes
Bleeding Sequence		N/A
Disc Brakes
	Service Specifications	BRAKE SYSTEM TECHNICAL DATA
	Torque	See Torque Specifications in Text and applicable graphics in CONVENTIONAL BRAKE SYSTEM
Charging
Generator		GENERATOR INSPECTION [MZR 2.0, MZR 2.5] GENERATOR INSPECTION [MZR 2.3 DISI TURBO] GENERATOR INSPECTION [SKYACTIV-G 2.0]
Torque		See Torque Specifications in Text and applicable graphics in CHARGING SYSTEM [MZR 2.0, MZR 2.5] CHARGING SYSTEM [MZR 2.3 DISI TURBO] CHARGING SYSTEM [SKYACTIV-G 2.0]
Drive Belts
Adjustment		DRIVE BELT REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5] DRIVE BELT REMOVAL/INSTALLATION [MZR 2.3 DISI TURBO] DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-G 2.0]
Drive Belt Routing		N/A
Engine Cooling
General Service Specifications		ENGINE MECHANICAL TECHNICAL DATA [MZR 2.0, MZR 2.5] TECHNICAL DATA [ENGINE MECHANICAL - MZR 2.3 DISI TURBO] ENGINE MECHANICAL TECHNICAL DATA [SKYACTIV-G 2.0]
	Radiator Cap Pressure	20-22 psi
	Thermostat R & I	THERMOSTAT REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5] THERMOSTAT REMOVAL/INSTALLATION [MZR 2.3 DISI TURBO] THERMOSTAT INSPECTION [SKYACTIV-G 2.0]
	Water Pump R & I	WATER PUMP REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5] WATER PUMP REMOVAL/INSTALLATION [MZR 2.3 DISI TURBO] WATER PUMP REMOVAL/INSTALLATION [SKYACTIV-G 2.0]
Engine Mechanical
2.0L & 2.5L 4-Cyl.
	Compression	ENGINE MECHANICAL TECHNICAL DATA [MZR 2.0, MZR 2.5]
	Oil Pressure	Oil temperature: 100°C (212°F) MZR 2.0: 234-521 kPa {2,39-5.31 kgf/cm, 34.0-75.5 psi} [3,000 rpm] MZR 2.5: 395-649 kPa {4.03-6.61 kgf/cm, 57.3-94.1 psi} [3,000 rpm]
	Overhaul	ENGINE MECHANICAL TECHNICAL DATA [MZR 2.0, MZR 2.5]
	Torque	ENGINE MECHANICAL TECHNICAL DATA [MZR 2.0, MZR 2.5]
2.3L 4-Cyl.
	Compression	TECHNICAL DATA [ENGINE MECHANICAL - MZR 2.3 DISI TURBO]
	Oil pressure	Oil temperature: 100°C (212 °F) 297-551 kPa {3.03-5.61 kgf/cm, 43.1-79.9 psi} [3,000 rpm]
Overhaul		TECHNICAL DATA [ENGINE MECHANICAL - MZR 2.3 DISI TURBO]
	Torque	TECHNICAL DATA [ENGINE MECHANICAL - MZR 2.3 DISI TURBO]
Fluid Specifications		See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque		A26M-R: 100-115 N.m (78-85 ft. lbs.) FS5A-EL: 108-116 N.m (80-85 ft. lbs.)
Fuel System
Pressure Specification		MZR 2.0, 2.5: 350-430 kPa {3.57-4.38 kgf/cm² , 50.8-62.3 psi} MZR 2.3 Turbo: 410-490 kPa {4.19-4.99 kgf/cm² , 59.5-71.0 psi} Skyactive-G 2.0: 405-485 kPa {4.13-4.94 kgf/cm² , 58.8-70.3 psi}
	Fuel Pressure Test Procedure	FUEL LINE PRESSURE INSPECTION [MZR 2.0, MZR 2.5] FUEL LINE PRESSURE INSPECTION [MZR 2.3 DISI TURBO] FUEL LINE PRESSURE INSPECTION [SKYACTIV-G 2.0]
	Fuel Filter Location And R & I	FUEL PUMP UNIT REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5] FUEL PUMP UNIT REMOVAL/INSTALLATION [MZR 2.3 DISI TURBO] FUEL PUMP UNIT REMOVAL/INSTALLATION [SKYACTIV-G 2.0]
Ignition
Firing Order & Cylinder Identification		FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Resistance)		Coil-on-Plug Ignition
Ignition Wires (Routing)
2.0L, 2.3L, 2.5L		Coil-on-Plug Ignition
Spark Plug
MZR 2.0, MZR 2.5: NGK ILTR5A13G, NGK LTR5BI13
	Gap	NGK ILTR5A13G: 1.25-1.45 mm {0.049-0.057 in} NGK LTR5BI13: 1.25-1.35 mm {0.049-0.053 in}
	Torque	10-14 N.m {102-142 kgf.cm, 89-123 in. lbs.}
MZR 2.3 Turbo: NGK SILTR6A7G
	Gap	Standard: 0.60-0.80 mm {0.024-0.031 in} New spark plug (reference): 0.60-0.70 mm {0.024-0.027 in}
	Torque	10-14 N.m {102-142 kgf.cm, 89-123 in. lbs.}
2.0 Skyactive: NGK DILKAR7F8, DENSO FC20HPR8
	Gap	Standard: 0.75-1.10 mm {0.030-0.043 in} New spark plug (reference): 0.75-0.85 mm {0.030-0.033 in}
	Torque	10-14 N.m {102-142 kgf.cm, 89-123 in. lbs.}
Starting
Starter		STARTER INSPECTION [MZR 2.0, MZR 2.5] STARTER INSPECTION [MZR 2.3 DISI TURBO] STARTING SYSTEM [SKYACTIV-G 2.0]
Torque		See Torque Specifications in Text and applicable graphics in STARTING SYSTEM [MZR 2.0, MZR 2.5] STARTING SYSTEM [MZR 2.3 DISI TURBO] STARTING SYSTEM [SKYACTIV-G 2.0]
Wheel Alignment
	Adjustment Specifications	FRONT WHEEL ALIGNMENT REAR WHEEL ALIGNMENT
	Torque	See Torque Specifications in Text and applicable graphics in FRONT SUSPENSION SYSTEM REAR SUSPENSION SYSTEM
Wheel & Tire
Wheel Lug Nut Torque		N.m 88-118 {9.0-12 kgf.m, 65-87 ft. lbf.}