Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Mazda >> 2006 >> 3 s, 4D Hatchback, 2.3 4, Standard >> Repair and Diagnosis >> Engine Performance >> System >> On-Board Diagnostic [Engine Control System] - (5 Of 5) >> DTC P2502

DTC P2502

DETECTION CONDITION AND POSSIBLE CAUSE (DTC P2502 - LF, L3)

DTC P2502 Charging system voltage problem
DETECTION CONDITION 
  • The PCM judges generator output voltage is above 17 V or battery voltage is below 11V during engine running.
  • Diagnostic support note 

  • This is a continuous monitor (Other).
  • The MIL does not illuminate.
  • PENDING CODE is available if the PCM detects the above malfunction condition.
  • FREEZE FRAME DATA is not available.
  • The DTC is stored in the PCM memory.
POSSIBLE CAUSE 
  • Open circuit between generator terminal B and battery positive terminal
  • Battery malfunction
  • Generator malfunction
  • PCM is poorly connected
  • PCM, generator and/or battery are poorly connected
G04313434Courtesy of MAZDA MOTORS CORP.
DIAGNOSTIC PROCEDURE CHART

STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED 
  • Has FREEZE FRAME DATA been recorded?
Yes Go to the next step.
No Record the FREEZE FRAME DATA on the repair order, then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY 
  • Verify related service Bulletins and/or on-line repair information availability.
  • Is any related repair information available?
Yes Perform repair or diagnosis according to the available repair information.
  • If the vehicle is not repaired, go to the next step.
No Go to the next step.
3 INSPECT BATTERY 
  • Turn the ignition switch off.
  • Inspect the battery.
  • Is the battery normal?
Yes Go to the next step.
No Replace the battery, then go to Step 7.
4 INSPECT POOR INSTALLATION OF GENERATOR TERMINAL 
  • Turn the ignition switch off.
  • Inspect for looseness of generator terminal B installation nut.
  • Is nut loose?
Yes Tighten generator terminal B installation nut, then go to Step 7.
No Go to the next step.
5 INSPECT POOR INSTALLATION OF BATTERY POSITIVE TERMINAL 
  • Inspect for looseness of battery positive terminal.
  • Is the terminal loose?
Yes Connect the battery positive terminal correctly, then go to Step 7.
No Go to the next step.
6 INSPECT BATTERY CHARGING CIRCUIT 
  • Disconnect the generator terminal B.
  • Measure the voltage between generator terminal B (wiring harness-side) and body ground.
  • Is the voltage B+  ?
Yes Go to the next step.
No Repair or replace the wiring harness between generator terminal B and battery positive terminal, then go to the next step.
7 VERIFY TROUBLESHOOTING OF DTC P2502 COMPLETED 
  • Make sure to reconnect all connectors.
  • Clear the DTC from the PCM memory using the WDS or equivalent.
  • Start the engine, or KOER self-test.
  • Is the same DTC present?
Yes Replace the PCM, then go to the next step.
(See PCM REMOVAL/INSTALLATION ).
No Go to the next step.
8 VERIFY AFTER REPAIR PROCEDURE  Yes Go to the applicable DTC inspection.
(See DTC TABLE ).
No Troubleshooting completed.