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Power Take Off Unit Inner HALFSHAFT Seal: Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: Installing Inner Halfshaft Seal
G00986575Courtesy of MAZDA MOTORS CORP.
  1. Using the special tool, install the inner halfshaft seal.
    Fig 2: Installing Three Gears
    G00986576Courtesy of MAZDA MOTORS CORP.
  2. Install the three gears.
    1. Install the drive gear.
    2. Install the idler gear.
    3. Install the driven gear.
    Fig 3: Installing Power Take Off (PTO) Unit Cover
    G00986577Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • The Power Take Off (PTO) unit cover must be installed within 15 minutes of applying the silicone sealant. If the time limit is exceeded, clean the sealing surfaces and reapply.
    NOTE:
    • Apply a 1/8-inch bead of silicone gasket and sealant to the sealing surface of the Power Take Off (PTO) unit cover before installing on the Power Take Off (PTO) unit.
  3. Install the Power Take Off (PTO) unit cover.
    • Install the bolts in a cross pattern.
    Fig 4: Installing New Dust Shield
    G00986578Courtesy of MAZDA MOTORS CORP.
  4. Install a new dust shield.
    Fig 5: Installing Power Take Off (PTO) Unit Vent Tube
    G00986579Courtesy of MAZDA MOTORS CORP.
  5. Install the Power Take Off (PTO) unit vent tube.
    • Install the bolts.
  6. Install the Power Take Off (PTO) unit. Refer to POWER TAKE OFF UNIT - 3.0L DURATEC (4V)  . or POWER TAKE OFF UNIT - 2.0L ZETEC  .
  7. Fill the Power Take Off (PTO) unit. Refer to POWER TAKE OFF UNIT DRAINING AND FILLING  .
  8. Check the transaxle fluid level. Refer to TRANSAXLE FLUID DRAIN AND REFILL .
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