Exchange Program For La4AEL Transaxles (CAT. K, 005/93)
Reference number: CAT. K, 005/93
EXCHANGE PROGRAM FOR LA4AEL TRANSAXLES
TECHNICAL SERVICE BULLETIN
| MAZDA: | 1994 626/MX-6 (with 4 cyl. engines and automatic transaxles) from vehicle introduction through August 31, 1994 |
| SECTION: | 05 - Transmission/Transaxle |
APPLICABLE MODELS/VINS
1994 626/MX-6 (with 4 cyl. engines and automatic transaxles) from vehicle introduction through August 31, 1994.
DESCRIPTION
An exchange program has been established for the first year of service on the new LA4AEL transaxle. This transaxle is used in 1994 626/MX-6 (4cyl.) models. This program will provide quick response to customer complaints and feed back information leading to early transaxle failure.
The program is effective from the time of vehicle introduction through August 31, 1994 . During this period, the preferred method for repairing automatic transaxle failure is replacement.
A Technical Assistance Center and toll free "800" number have been established to administer the program. Assistance will be available Monday through Friday (except holidays) 8 a.m. to 5 p.m. (EST) by dialing 1 800 820-6262. If you hear a recording, leave a message and a technical assistant will return your call.
- Shipping plugs to prevent ATF spills during transportation (transaxles sent by ground transportation will have ATF installed).
- Information packets containing "Installation Instructions", "Core Return Instructions", "Bill of Lading" and an "Information Return Card".
Confirm that the above material is in the exchange unit information package. If not, call the "800" number for replacement.
REPAIR PROCEDURE
- When you have determined that an exchange unit may be needed, be sure you have performed the following diagnostics and record the findings on the diagnostic recording form.
- Check ATF level at normal operating temperature. If low, fill to the proper level and check for leaks.NOTE: If leaks are found, call the Technical Assistance Center at 1 800 820-6262 prior to repair.
- Test drive the vehicle to verify the customer complaint.
- Check harness connectors for proper installation at the following locations:
- Manual Level Position Sensor (MLP)
- Turbine Shaft Speed Sensor (TSS)
- Vehicle Speed Sensor (VSS)
- Transaxle Solenoid Body Connector
NOTE: If no problems are found, perform steps "d" through "f". If the connectors are disconnected, reconnect and verify that the complaint is fixed. If the complaint is not fixed, perform step "d" through step "f". - Retrieve fault codes using the "Quick Test" and the Super Star II Tester (P/N 49 UN01 056).
- Perform the pin point test on any fault codes found. Refer to section K2 of the workshop manual .
- If the fault codes indicate internal transaxle failure, confirm codes using the LA4AEL transmission tester, harness and overlay (P/N 49 UN01 71, 089, 090, 091, and 092).
- Check ATF level at normal operating temperature. If low, fill to the proper level and check for leaks.
- Call the Technical Assistance Center at 1 800 820-6262 and provide the following:
- Dealer Name, Shipping Address, Telephone Number and Dealer Code
- Vehicle VIN, Date of Retail Sale and Mileage
- Repair Order Number
- Transaxle Identification Tag Information [Serial Number, Model Number, Build Date and Assembly Part Number (Includes Prefix and Suffix)]
- All Diagnostic Findings
- Remove and replace the transaxle assembly according to the instructions contained in the exchange unit information packet.NOTE: The exchange unit is delivered with a torque converter. Exchange units with ATF installed are shipped by ground transportation. Transaxle mounts and the dipstick must be removed from the original transaxle and installed on the exchange unit.
- Flush the transaxle cooling system according to the instructions in the exchange unit information packet.NOTE: Do not use high pressure air to remove debris from the cooling system.
- After installation, check the ATF fluid level at normal operating temperature.
- Prepare the original transaxle (core) for return. Follow the instructions provided in the exchange unit information packet.
- Fill in the required information on the "Return Information Card".
PARTS INFORMATION
The Technical Assistance Center will arrange exchange unit shipping.
- Allow 3 to 5 days for delivery of the exchange unit.NOTE: If the exchange unit is not delivered after 5 days, contact the Technical Assistance Center at 1 800 820-6262.
- Inspect the return core for installation of shipping plugs (including oil fill tube plug), torque converter and "Return Information Card".
- Ship the return core by truck (freight collect) using the bill of lading contained in the exchange unit information packet. Cores will be returned to:
Batavia Transaxle Plant
1981 Front Wheel Drive
Batavia, Ohio 45103
WARRANTY INFORMATION
(Applies to 1994 626/MX-6 with 4cyl. engine from introduction through August 31, 1994)
Warranty Type: A
Symptom Code: 24 or 29
Damage Code: 99
Part Number Main Cause: 5555 93 LA4A (Exchange transaxle is provided at no cost, Includes $100.00 reimbursement for handling allowance, no 30 percent mark-up)
Quantity: 1
Related Parts: List parts necessary to complete the repair
Operation Number/Labor Hrs: K0001XDX/0.8Hrs. (Diagnostic Steps 1 through 4), K0002XDX/1.1Hrs. (Diagnostic Steps 5 and 6), K0101DRX/3.8Hrs. (Transaxle R & R), YY0110RX/0.3Hrs. (Administration)
LA4AEL TRANSAXLE DIAGNOSTIC RECORDING FORM
Dealer Name: ________________________ Dealer Code No.: ____________
Shipping Address: _______________________
_______________________
Telephone No.: (___) ___-____
Vehicle Information
VIN: __________________ Date of Retail: __/__/__ Mileage: ______
Repair Order No.: ________
Transaxle Identification
Serial Number: ________ Model No.: ________ Build Date: ________ Assembly P/N: ________
Diagnostic Results
ATF Level: ________/ Condition:________
Shift Linkage: __ Loose, __ Bent, __ Normal
Installation of Non Factory Items tied into the EEC: __ Yes __ No
Vehicle Modifications: ________________________________
Has the problem been validated? __ Yes __ No
Has the vehicle been repaired before for this problem? __ Yes __ No
Details if "Yes": _____________________________________________________________________________________________
On Board Diagnostics performed: __________________________
Fault Codes Found: ____________________________________
Problem Fixed: __ Yes __ No
After completing this form, call 1-800-820-6262 Monday through Friday (Excluding Holidays) 8 a.m. to 5 p.m. (EST) to report transaxle problem.