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Home >> Lincoln >> 2017 >> MKT Base, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Power Transfer Unit >> Removal And Installation >> Power Transfer Unit (PTU) 3.7L >> Installation

Power Transfer Unit (PTU) 3.7L: Installation

  1. Install the new PTU compression seal.
    GFD94267Courtesy of FORD MOTOR COMPANY
  2. Remove the PTU bolts and the PTU.

    1. With the help of a assistant to rotate the engine, install the PTU.
    2. Install the transmission side PTU bolts.

      • Tighten to 90 Nm (66 lb-ft).

    3. Install the intermediate shaft side PTU bolts.

      • Tighten to 90 Nm (66 lb-ft).

    GFD94313Courtesy of FORD MOTOR COMPANY
  3. NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

    Connect the PTU vent hose.

    GFD94311Courtesy of FORD MOTOR COMPANY
  4. Install the PTU support bracket and the PTU support bracket bolts.

    • Tighten to 48 Nm (35 lb-ft).

    GFD91451Courtesy of FORD MOTOR COMPANY
  5. Line up the index marks. Install the new driveshaft to PTU bolts.

    • Tighten to 70 Nm (52 lb-ft).

    GFD94319Courtesy of FORD MOTOR COMPANY
  6. Install the RH catalytic converter. Refer to Exhaust System .
  7. NOTE: A new PTU intermediate shaft seal must be installed whenever the intermediate shaft or PTU is removed from the vehicle. Refer to Intermediate Shaft Seal and Deflector .

    Install the intermediate shaft. Refer to Front Drive Halfshafts .

  8. If equipped, install the retainers and the underbody shield.
GFD91394Courtesy of FORD MOTOR COMPANY