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Pump and Intermediate Clutch Piston: Disassembly

  1. Remove the No. 1 selective pump support thrust washer.
    Fig 1: Locating Selective Pump Support Thrust Washer No. 1
    G03888769Courtesy of FORD MOTOR CO.
  2. NOTE: Note the location of the bleed hole during disassembly for assembly.
    Fig 2: Identifying Intermediate Clutch Piston
    G03888770Courtesy of FORD MOTOR CO.
  3. Remove the intermediate clutch piston.
  4. Remove the bolts, and remove the front pump support.
    Fig 3: Removing Bolts And Front Pump Support
    G03888771Courtesy of FORD MOTOR CO.
  5. NOTE: Note that the new seals on this pump are square cut on the ends.
    Fig 4: Removing/Installing Seal Rings
    G04584564Courtesy of FORD MOTOR CO.
  6. Remove the seal rings.
  7. Remove the inner and outer pump gerotor gears.
    Fig 5: Identifying Inner And Outer Fluid Pump Gerotor Gears
    G03888776Courtesy of FORD MOTOR CO.
  8. Remove and discard the front pump seal.
    Fig 6: Identifying Front Pump Seal
    G04584566Courtesy of FORD MOTOR CO.