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Home >> Lincoln >> 2004 >> Aviator RWD >> Repair and Diagnosis >> Engine Mechanical >> Exhaust System >> Removal And Installation >> Exhaust System >> Item 12: Converter Assembly Removal Note

Item 12: Converter Assembly Removal Note

    NOTE: If removing the converter assembly, the transmission crossmember must be removed.
  1. Using a suitable jack, support the transmission.
  2. Remove the heat shield bolts.
    Fig 1: Removing Heat Shield Bolts
    G03265566Courtesy of FORD MOTOR CO.
  3. Remove the plastic shield from the RH side of the crossmember.
    Fig 2: Removing Plastic Shield From RH Side Of Crossmember
    G03265567Courtesy of FORD MOTOR CO.
  4. Remove the four upper crossmember bolts.
    Fig 3: Removing Upper Crossmember Bolts
    G03265568Courtesy of FORD MOTOR CO.
  5. Remove the four lower crossmember bolts.
    Fig 4: Removing Lower Crossmember Bolts
    G03265569Courtesy of FORD MOTOR CO.
  6. Remove the transmission mount nuts and the crossmember.
    Fig 5: Removing Transmission Mount Nuts And Crossmember
    G03265570Courtesy of FORD MOTOR CO.
  7. Support the catalytic converter near the rear outlet. Use caution removing the catalytic converter. Make sure not to damage the manifold outlet flare, the converter inlet flare or the studs.