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Fuel Charging Assembly R & I - 1.9L: Installation

  1. Clean and inspect mounting faces of fuel charging manifold assembly and cylinder head. Surface must be clean and flat. Clean and lubricate manifold stud threads. Install new gasket. Install manifold assembly to head and tighten top middle nut finger tight.
  2. Install fuel return line in fuel supply manifold. Install 2 manifold mounting nuts finger tight. Install remaining 3 manifold mounting nuts and tighten all nuts. Connect upper and lower manifold support brackets and tighten bolts. Install EGR tube with oil coated compression nut.
  3. Connect vacuum lines to throttle body port. Connect large PCV vacuum line to upper manifold. Reconnect all manifold vacuum lines. Connect accelerator and speed control cables. Install air supply tube and tighten clamps.
  4. Reconnect wiring harness at ECT sensor and EEC harness. Connect fuel supply hose from fuel filter to fuel rail. Connect fuel return line. Connect battery ground and refill cooling system.
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