Installation [09/2017 - 05/2019]: Procedure

1. Clean the outer edge of the windshield glass with non-residue solvent.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   • Do not touch the windshield glass surface after cleaning it.
   • Be careful not to damage the glass.
   • Even if using a new windshield glass, clean the back door glass with non-residue solvent.

HINT: 

• Perform the following procedure if replacing the No. 1 windshield outside moulding clip.
• Use the same procedure for the other clips.

1. Install a No. 4 nose piece to an air riveter and then insert the mandrel part of a new No. 1 windshield outside moulding clip into the nose piece.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Press the No. 1 windshield outside moulding clip against the installation hole perpendicularly and using an air riveter, install the No. 1 windshield outside moulding clip.

1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
   NOTE:

   Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with glass primer.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Center Line
   *b	Ceramic Notch
   *c	Back Side
   	Glass Primer Application Area

2. Remove the peeling paper from the face of the No. 2 windshield glass stopper.

   HINT: 

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.

3. Install the 2 No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

   Standard

   Area	Specified Condition
   a	16.0 mm (0.6299 in.)

   NOTE:

   • Install the No. 2 windshield glass stopper after primer has been allowed to dry (approx. 3 min.)
   • Make sure to install the No. 2 windshield glass stopper in the correct orientation.

1. Using a brush or sponge, coat the application area of a new window glass adhesive dam with glass primer.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Remove the peeling paper from the face of the window glass adhesive dam.

   HINT: 

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.

3. Install the window glass adhesive dam to the windshield glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Back Side

   *b

   Window Glass Adhesive Dam Center Line

   Standard

   Area	Specified Condition
   a	7.0 mm (0.2756 in.)

   NOTE:

   Install the window glass adhesive dam after primer has been allowed to dry (approx. 3 min.).

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Windshield Glass
*a	Back Side
	Glass Primer Application Area

1. Using a brush or sponge, coat the application area of a new windshield outside moulding with glass primer.

   Standard

   Area	Specified Condition
   a	7.0 mm (0.2756 in.) or more

   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
2. Remove the peeling paper from the face of the windshield outside moulding.

   HINT: 

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.

3. Install new windshield outside moulding to the windshield glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Windshield Glass
   *2	Windshield Outside Moulding
   *a	Back Side
   	R End

   Standard

   Area	Specified Condition
   a	7.0 mm (0.2756 in.)

   HINT: 

   Align the edges of the windshield outside moulding with the R ends and install it.

   NOTE:

   Install the windshield outside moulding after primer has been allowed to dry (approx. 3 min.).

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Vehicle Body
   	Adhesive

   Clean and shape the contact surface of the vehicle body.

   1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

      Standard

      Area	Specified Condition
      a	1.0 mm

      NOTE:

      Leave as much adhesive on the vehicle body as possible.

   2. Clean the contact surface of the vehicle body with cleaner.

      HINT: 

      Even if all the adhesive has been removed, clean the vehicle body.

2. Position the windshield glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Matchmarks

   1. Using suction cups, place the windshield glass in the correct position.
   2. Check that the entire contact surface of the glass rim is perfectly even.
   3. Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.
      NOTE:

      Check that the stoppers are attached to the vehicle body correctly.

   4. Using suction cups, remove the windshield glass.

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	CORRECT
   *b	INCORRECT
   *c	Body Primer
   *d	Adhesive
   	Body Primer Application Area

   Using a brush, apply body primer to the exposed part of the vehicle body.

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply primer to the adhesive.
   • Throw away any leftover primer.
   • Do not apply too much primer.
4. Using a brush or sponge, apply glass primer to the contact surface of the glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Back Side	*b	Adhesive Center Line
   	Glass Primer Application Area	-	-

   Standard

   Area	Specified Condition
   a	8.0 mm (0.3150 in.)
   b	11.0 mm (0.4331 in.) or more
   c	19.0 mm (0.7480 in.) or more

   HINT: 

   If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
5. Apply adhesive to the windshield glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Sealer Gun
   *2	Nozzle

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT: 

      After cutting off the tip, use all adhesive within the time written in the table below.

      Standard

      Area	Specified Condition
      a	12.0 mm (0.4724 in.)
      b	8.0 mm (0.3150 in.)

      Usage Time Frame

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the glass as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a

      Back Side

      *b

      Adhesive Center Line

      Standard

      Area	Specified Condition
      a	3.0 mm (0.1181 in.)
      b	4.0 mm (0.1575 in.)
      c	8.0 mm (0.3150 in.)
      d	10.0 mm (0.3937 in.)

6. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Matchmarks

   Install the windshield glass to the vehicle body.

   1. Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.
      NOTE:

      • Check that the stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and glass have a small gap between them.
   2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

      HINT: 

      Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

   3. Using a scraper, remove any excess or protruding adhesive.
      NOTE:

      Apply adhesive to the glass rim.

   4. Using a scraper, remove any excess or protruding adhesive.
   5. Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.
      NOTE:

      Do not drive the vehicle for the time described in the table below.

      Minimum Time

      Temperature	Minimum Time Prior to Driving Vehicle
      35°C (95°F)	7 hours
      20°C (68°F)	12 hours
      5°C (41°F)	54 hours

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

1. for Normal Roof:

   Refer to PROCEDURE - Step 9

2. for Sliding Roof:

   Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 18

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 21

Refer to PROCEDURE - Step 22

HINT: 

Use the same procedure described for the LH side.

Refer to PROCEDURE - Step 24

Refer to PROCEDURE - Step 43

HINT: 

Use the same procedure described for the LH side.

Refer to PROCEDURE - Step 1

HINT: 

Use the same procedure described for the LH side.

Refer to INSTALLATION [09/2017 - ]

Refer to INSTALLATION [09/2017 - ]

Refer to INSTALLATION [09/2017 - ]

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 6

1. Attach the 8 claws to install the windshield outside moulding LH.

HINT: 

Use the same procedure described for the LH side.

Refer to PROCEDURE - Step 3

1. Remove the double-sided tape from the front fender sub-assembly LH surface.
   NOTE:

   • Installing the front fender to cowl side seal LH with any double-sided tape remaining may cause poor adhesion. Therefore, perform this procedure until sufficiently removed.
   • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
2. Wipe off any tape adhesive residue with cleaner.
3. Remove the peeling paper from the face of the front fender to cowl side seal LH.

   HINT: 

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.

4. Attach the 2 guides, 2 claws and double-sided tape to install the front fender to cowl side seal LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Double-sided Tape

   NOTE:

   Press the front fender to cowl side seal LH firmly to install it.

HINT: 

Use the same procedure described for the LH side.

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 6

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.

Refer to ADJUSTMENT (SEQUENTIAL RECOGNITION) [09/2017 - 05/2019]