Installation [09/2014 - 10/2015]: Procedure

1. Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the windshield glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Clean the outer circumference of the glass with non-residue solvent.
   NOTE:

   • Do not touch the glass surface after cleaning it.
   • Be careful not to damage the glass.
   • Even if using new glass, clean the glass with non-residue solvent.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new stoppers to the vehicle body as shown in the illustration.

   HINT: 

   Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

1. Apply Primer G to the glass where the stopper will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Install 2 new stoppers onto the glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Ceramic Notch	*2	Ceramic Line
   *3	Windshield Glass	-	-
   *a	Backside	-	-

   Standard

   Area	Specified Condition
   a	14.2 mm (0.560 in.)
   b	40.0 mm (1.57 in.)

   HINT: 

   Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

1. Apply Primer G to the glass where the retainer will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Install 2 new retainers onto the glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Ceramic Notch
   *a	Back Side

1. Using a brush or sponge, coat the contact surface of the glass and molding with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not coat the adhesive with Primer G.
   • Throw away any leftover primer.
2. Install the windshield outside molding onto the windshield glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *a

   Back Side

   Standard

   Area	Specified Condition
   a	7.2 mm (0.283 in.)

1. Apply Primer G to the glass where the glass adhesive dams will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *1	Ceramic Notch	*2	Dam Center Line
   *a	Back Side	-	-

   Standard

   Area	Specified Condition
   a	61.0 mm (2.40 in.)

1. Apply Primer G to the glass where the windshield glass seal will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Remove the peeling paper from the windshield glass seal. Install the seal to the glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

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   *a

   Back Side

   -

   -

   Standard

   Area	Specified Condition
   a	80.3 mm (3.16 in.)
   b	29.5 mm (1.16 in.)
   c	75.0 mm (2.95 in.)

1. Position the glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Using suction cups, place the glass in the correct position.
   2. Check that the entire contact surface of the glass rim is perfectly even.
   3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
      NOTE:

      Check that the stoppers are attached to the vehicle body correctly.

      HINT: 

      • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
      • When reusing the glass, check and correct the matchmark positions.
   4. Using suction cups, remove the glass.
2. Using a brush, apply Primer M to the exposed part of the vehicle body.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply primer to the adhesive.
   • Throw away any leftover primer.
   • Do not apply too much primer.
3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Primer G	-	-
   *a	Back Side	-	-

   Standard

   Area	Specified Condition
   a	13.0 mm (0.512 in.)
   b	11.0 mm (0.433 in.)
   c	19.0 mm (0.748 in.)

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.

   HINT: 

   If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

4. Apply adhesive to the glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive or equivalent

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT: 

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the glass as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      TEXT IN ILLUSTRATION
      
      

      *1	Adhesive	*2	Adhesive Center Line
      *a	Back Side	-	-

      Standard

      Area	Specified Condition
      a	9.5 mm (0.374 in.)
      b	3.0 mm (0.118 in.)
      c	4.0 mm (0.157 in.)
      d	8.0 mm (0.315 in.)

5. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install the glass to the vehicle body.

   1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
      TEXT IN ILLUSTRATION
      
      

      *1

      Matchmark

   2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
      NOTE:

      • Check that the stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and glass have a small gap between them.
   3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
      NOTE:

      Do not drive the vehicle for the amount of time written in the table below.

      Minimum Time

      Temperature	Minimum Time Prior to Driving Vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.

(Refer to INSTALLATION [09/2014 - 10/2015] )

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 12

Refer to PROCEDURE - Step 13

Refer to PROCEDURE - Step 14

(Refer to INSTALLATION [09/2014 - 10/2015] )

(Refer to INSTALLATION [09/2014 - 10/2015] )

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 16

Refer to PROCEDURE - Step 29

Refer to PROCEDURE - Step 30

Refer to PROCEDURE - Step 31

Refer to PROCEDURE - Step 32

Refer to PROCEDURE - Step 33

Refer to PROCEDURE - Step 34

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 5

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a nose piece to an air riveter or hand riveter.
2. Insert the mandrel part of a new No. 3 windshield outside molding clip into the nose piece.
3. Using the riveter, install the No. 3 windshield outside molding clips shown in the illustration.

   HINT: 

   If the clip cannot be cut, pull it once and cut it.

   NOTE:

   • Do not pry the clip with the riveter as this will cause damage to the riveter and mandrel.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Riveter
   *2	Mandrel
   *a	INCORRECT
   *b	CORRECT

   NOTE:

   • Confirm that the clips are seated properly against the molding.
   • Do not tilt the riveter when installing the clip to the molding.
   • Do not leave any space between the clip head and molding.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Riveter
   *a	INCORRECT
   *b	CORRECT

   NOTE:

   Do not leave any space between the molding and body. Firmly hold together the 2 items while installing the clip.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Riveter
   *a	INCORRECT
   *b	CORRECT

1. Attach the 4 new No. 1 windshield outside molding clips to install the windshield outside molding LH.

1. Attach the 5 clips to the No. 1 windshield outside molding clips.
2. Attach the claw and install the windshield molding LH.

HINT: 

Use the same procedure described for the LH side.

Refer to PROCEDURE - Step 2

HINT: 

Use the same procedure described for the LH side.