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Removal [09/2015 - ]: Procedure

  1. PRECAUTION 
    WARNING:
    • Do not smoke or be near an open flame when working on the fuel system.
    • Keep gasoline away from rubber or leather parts.
    • Do not allow fuel to spray when removing the pipe between the high pressure side fuel pump and the fuel injector. The fuel in the pipe is highly pressurized.
    NOTE:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Refer to PRECAUTION [09/2015 - ] ).

  2. DISCHARGE FUEL SYSTEM PRESSURE 

    (Refer to PRECAUTION [09/2015 - ] )

  3. REMOVE COWL TOP VENTILATOR LOUVER RH 

    Refer to PROCEDURE - Step 1

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [09/2015 - ] ).

  5. REMOVE REAR NO. 1 SEAT ADJUSTER ASSEMBLY 
  6. REMOVE REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type) 

    (Refer to REMOVAL [09/2015 - ] )

  7. REMOVE REAR FLOOR NO. 2 SERVICE HOLE COVER 
    GTY630043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the service hole cover and disconnect the connector from the fuel suction with pump and gauge tube.
  8. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    1. Disconnect the fuel tank main tube and fuel tank return vent tube.
      GTY681446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 2 tube joint clips and disconnect the 2 fuel tubes.
        NOTE:
        • Remove any dirt and foreign matter on the fuel tube joint before performing this work.
        • Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
        • Perform this work by hand. Do not use any tools.
        • Do not forcibly bend, twist or turn the nylon tube.
        • Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.
    2. Remove the 8 bolts and lower fuel tank vent tube set plate.
      GTY685907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the fuel hose.
      GTY685712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the fuel suction with pump and gauge tube from the fuel tank.
      NOTE:
      • Make sure that the sender gauge arm does not bend.
      • Do not damage the fuel suction with pump and gauge tube.
    5. Remove the gasket.
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