Installation [09/2015 - ]: Procedure

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new stoppers to the vehicle body as shown in the illustration.

1. Apply Primer G to the glass where the stopper will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.
2. Install 2 new stoppers onto the glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not coat the adhesive with Primer G.
   • Throw away any leftover primer.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Apply adhesive to the moulding as shown in the illustration.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

   HINT: 

   Use all adhesive within the time written in the table below.

   Usage timeframe

   Temperature	Usage Timeframe
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install the windshield outside moulding, as shown in the illustration.

4. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Remove any unnecessary adhesive before it hardens.

   NOTE:

   Make sure that no adhesive remains on the moulding and glass.

1. Apply Primer G to the glass where the retainer will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.
2. Install 2 new retainers onto the glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Specification

   Area	Measurement
   a	30 mm (1.18 in.)

1. Apply Primer G to the glass where the glass adhesive dams will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.
2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply Primer G to the glass where the windshield glass seal will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.
2. Remove the peeling paper from the windshield glass seal. Install the seal to the glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Specification

   Area	Measurement
   a	30.0 mm (1.18 in.)
   b	20.0 mm (0.787 in.)
   c	10.0 mm (0.394 in.)
   d	13.0 mm (0.512 in.)
   e	88.7 mm (3.49 in.)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Position the glass.
   1. Using suction cups, place the glass in the correct position.
   2. Check that the entire contact surface of the glass rim is perfectly even.
   3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

      HINT: 

      • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
      • When reusing the glass, check and correct the matchmark positions.
      NOTE:

      Check that the stoppers are attached to the vehicle body correctly.

   4. Using suction cups, remove the glass.
2. Using a brush, apply Primer M to the exposed part of the vehicle body.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   • Allow the primer to dry for 3 minutes or more.

   • Do not apply primer to the adhesive.

   • Throw away any leftover primer.

   • Do not apply too much primer.
3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Specification

   Area	Measurement
   a	6.5 mm (0.258 in.)
   b	7.0 mm (0.276 in.)
   c	3.0 mm (0.118 in.)
   d	4.0 mm (0.157 in.)
   e	8.0 mm (0.315 in.)

   HINT: 

   If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

   NOTE:

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.
4. Apply adhesive to the glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT: 

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage timeframe

      Temperature	Usage Timeframe
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the glass as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Specification

      Area	Measurement
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	6.5 mm (0.258 in.)
      d	3.0 mm (0.118 in.)

5. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install the glass to the vehicle body.

   1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
   2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
      NOTE:

      • Check that the stoppers are attached to the vehicle body correctly.

      • Check that the vehicle body and glass have a small gap between them.
   3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
      NOTE:

      Do not drive the vehicle for the amount of time written in the table below.

      Minimum time

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

6. w/ Windshield Deicer System:

   Connect the windshield deicer connector.

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.

1. Return the roof headlining to its original position.

   for Standard Body, refer to the following procedures (Refer to INSTALLATION [09/2015 - ] ).

   for Long Body, refer to the following procedures (Refer to INSTALLATION [09/2015 - ] ).

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HINT: 

Use the same procedure described for the No. 2 outside windshield moulding clip.

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HINT: 

Use the same procedure described for the LH side.

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