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Installation [09/2015 - ]: Procedure

  1. INSTALL BACK WINDOW GLASS DAM 
    1. Apply Primer G to the installation part of the window glass dam.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area).
      GTY116956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      GTY650247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Attach the dam using the center stop light as a guide.

      Standard measurement

      Area Specified Condition
      a 1.0 mm (0.0393 in.) or less
      b 159.0 mm (6.25 in.)
      c 146.0 mm (5.74 in.)
      d 192.0 mm (7.55 in.)
      e 9.5 mm (0.377 in.)
      f 7.5 mm (0.295 in.)
      g (Reference) 8.0 mm (0.315 in.)
  2. INSTALL BACK WINDOW GLASS 
    GTY650867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Do not apply primer to the adhesive.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.
      GTY659487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard measurement

      Area Specified Condition
      a 19.0 mm (0.748 in.)

      HINT: 

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    3. Apply adhesive to the back window glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration below.

        HINT: 

        After cutting off the tip, use all adhesive within the time frame written in the table below.

        Usage time frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back window glass as shown in the illustration.
        GTY668672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard measurement

        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 12.1 mm (0.480 in.)
        d 3.0 mm (0.119 in.)
        e 14.0 mm (0.555 in.)
    4. Install the back window glass to the vehicle body.
      1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the clips are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and glass.
      2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.
      3. GTY652779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Using a scraper, remove any excess or protruding adhesive.

        HINT: 

        Apply adhesive onto the glass rim.

        NOTE:

        Do not drive the vehicle within the time written in the table below.

        Minimum time

        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
      4. Install the defogger wire with the nut and 2 clamps.
      5. Connect the 2 connectors.
  3. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
  4. INSTALL CENTER STOP LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 1

  5. INSTALL CENTER STOP LIGHT CLIP 

    Refer to PROCEDURE - Step 2

  6. INSTALL CENTER STOP LIGHT COVER 

    Refer to PROCEDURE - Step 4

  7. INSTALL NO. 2 CENTER STOP LIGHT COVER 

    Refer to PROCEDURE - Step 3

  8. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER LH 
    1. Clean the vehicle body surface.
      1. Using a heat light, heat the vehicle body surface.
      2. Remove the double-sided tape from the vehicle body.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Install the moulding.
      1. Using a heat light, heat the vehicle body and moulding.
      2. Remove the peeling paper from the face of the moulding.

        HINT: 

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Attach the 2 clips to install the new moulding.
      GTY685367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER RH 

    HINT: 

    Use the same procedure described for the LH side.

  10. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

  11. INSTALL REAR COMBINATION LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure described for the LH side.

  12. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH 

    Refer to PROCEDURE - Step 5

  13. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH 

    Refer to PROCEDURE - Step 4

  14. INSTALL BACK WINDOW MOULDING OUTSIDE LOWER 
    1. Clean the vehicle body surface.
      1. Using a heat light, heat the vehicle body surface.
      2. Remove the double-sided tape from the vehicle body.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Install the moulding.
      1. Using a heat light, heat the moulding.
      2. Remove the peeling paper from the face of the moulding.

        HINT: 

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Attach the clip on the center of the moulding. Use the stoppers (left and right setting stoppers) on the bottom edge of the back window glass to determine the moulding's orientation. Then attach the 2 claws and 4 fasteners to install the new moulding.

      HINT: 

      As the stoppers on the bottom edge of the glass are only for determining the moulding's position, they do not attach to the moulding.

      GTY638915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL REAR FLOOR FINISH PLATE 

    Refer to PROCEDURE - Step 6

  16. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER 

    Refer to PROCEDURE - Step 8

  17. INSTALL LUGGAGE COMPARTMENT NO. 2 TRIM HOOK (w/o Rear Cooler) 

    Refer to PROCEDURE - Step 9

  18. INSTALL LUGGAGE COMPARTMENT NO. 1 LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 10

  19. INSTALL DECK TRIM SIDE BOARD LH 

    Refer to PROCEDURE - Step 11

  20. INSTALL DECK TRIM SIDE BOARD RH 

    Refer to PROCEDURE - Step 12

  21. INSTALL ROPE HOOK ASSEMBLY 

    Refer to PROCEDURE - Step 13

  22. INSTALL ROPE HOOK 

    Refer to PROCEDURE - Step 14

  23. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 15

  24. INSTALL NO. 1 ROOF DRIP SIDE FINISH MOULDING CLIP 

    Refer to PROCEDURE - Step 1

  25. INSTALL NO. 3 OUTSIDE WINDSHIELD MOULDING CLIP 

    Refer to PROCEDURE - Step 2

  26. INSTALL NO. 2 ROOF DRIP SIDE FINISH MOULDING CLIP 

    Refer to PROCEDURE - Step 3

  27. INSTALL NO. 2 OUTSIDE WINDSHIELD MOULDING CLIP 

    Refer to PROCEDURE - Step 4

  28. INSTALL NO. 1 OUTSIDE WINDSHIELD MOULDING CLIP 

    HINT: 

    Use the same procedure described for the No. 2 outside windshield moulding clip.

  29. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH 

    Refer to PROCEDURE - Step 5

  30. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER RH 

    HINT: 

    Use the same procedure described for the LH side.

  31. INSTALL AMPLIFIER ANTENNA ASSEMBLY 

    Refer to PROCEDURE - Step 1

  32. INSTALL ROOF HEADLINING ASSEMBLY 
    1. Return the roof headlining to its original position. For Standard Body, refer to the following procedures (Refer to INSTALLATION [09/2015 - ] ).

      For Long Body, refer to the following procedures (Refer to INSTALLATION [09/2015 - ] ).

  33. INSTALL ASSIST GRIP SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 14

  34. INSTALL ROOF SIDE REGISTER BEZEL LH (w/ Rear Cooler) 

    Refer to PROCEDURE - Step 17

  35. INSTALL ROOF SIDE REGISTER BEZEL RH (w/ Rear Cooler) 

    Refer to PROCEDURE - Step 18

  36. INSTALL COAT HOOK 

    Refer to PROCEDURE - Step 15

  37. INSTALL REAR VANITY LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 18

  38. INSTALL SPOT LIGHT ASSEMBLY 

    Refer to PROCEDURE - Step 19

  39. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/ Rear Seat Entertainment System) 

    Refer to PROCEDURE - Step 21

  40. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) 

    Refer to PROCEDURE - Step 2

  41. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY 
    1. w/ Rear Sunshade:

      (Refer to PROCEDURE - Step 8 )

    2. w/o Rear Sunshade:

      (Refer to PROCEDURE - Step 9 Refer to PROCEDURE - Step 9 )

  42. INSTALL ROOF SIDE GARNISH INNER LH 

    Refer to PROCEDURE - Step 21

  43. INSTALL ROOF SIDE GARNISH INNER RH 

    Refer to PROCEDURE - Step 22

  44. INSTALL REAR SEAT SIDE GARNISH LH 

    Refer to PROCEDURE - Step 23

  45. INSTALL REAR SEAT SIDE GARNISH RH 

    Refer to PROCEDURE - Step 22

  46. INSTALL REAR DOOR SCUFF PLATE LH 
    1. for Standard Body:

      (Refer to PROCEDURE - Step 31 )

    2. for Long Body:

      (Refer to PROCEDURE - Step 15 )

  47. INSTALL REAR DOOR SCUFF PLATE RH 
    1. for Standard Body:

      (Refer to PROCEDURE - Step 32 )

    2. for Long Body:

      (Refer to PROCEDURE - Step 37 )

  48. INSTALL REAR SEAT ASSEMBLY 
    1. for Power Seat:

      (Refer to INSTALLATION [09/2015 - ] )

    2. for Ottoman:

      (Refer to INSTALLATION [09/2015 - ] )

    3. for Fixed Seat Type:

      (Refer to INSTALLATION [09/2015 - ] )

  49. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [09/2015 - ] ).

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