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Reassembly [08/2015 - ]: Procedure

  1. INSTALL FUEL MAIN VALVE ASSEMBLY 
    1. Apply a light coat of gasoline to 2 new O-rings and install the O-rings to the fuel main valve.
      GTY218604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 New O-ring
    2. Install the fuel main valve to the fuel filter case.
      NOTE:

      Make sure the O-rings are not cut or pinched during installation.

  2. INSTALL FUEL PUMP 

    HINT: 

    Perform "Inspection After Repairs" after replacing the fuel pump (Refer to INITIALIZATION [08/2015 - ] ).

    1. Connect the fuel pump wire harness connector to the fuel pump.
    2. Apply a light coat of gasoline to a new O-ring. Then install the fuel pump spacer and O-ring to the fuel pump.
      GTY269410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 New O-ring
      *2 Fuel Pump Spacer
    3. Attach the 5 claws to the claw holes to install the fuel pump to the fuel filter case.
      GTY615675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fuel Filter Case
  3. INSTALL NO. 1 FUEL SUB-TANK 
    1. Attach the 3 claws to the claw holes to install the No. 1 fuel sub-tank.
      GTY658699Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the 3 claws to the claw holes.
      GTY682677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the tube part to the No. 1 fuel sub-tank.
      1. Attach the claw on the end of the tube to the claw hole. Connect the tube to the 2 clamps on the No. 1 fuel sub-tank.
        GTY625357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the jet pump to the No. 1 fuel sub-tank.
      TEXT IN ILLUSTRATION

      *1 Jet Pump
    5. Connect the fuel pump connector.
  4. INSTALL FUEL SENDER GAUGE ASSEMBLY 

    See step  1