Installation [08/2019 - ]: Procedure

HINT: 

Perform the following procedures if replacing any No. 3 windshield outside moulding clips.

1. Install a nose piece to an air riveter or hand riveter.
2. Insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Using the riveter, install the No. 3 windshield outside moulding clips as shown in the illustration.

   HINT: 

   If the clip cannot be cut, pull it once and cut it.

   NOTE:

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Riveter
   *2	Mandrel
   *a	INCORRECT
   *b	CORRECT

   • Do not pry the clip with the riveter as this will cause damage to the riveter and mandrel.

   • Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

     *1	Riveter
     *a	INCORRECT
     *b	CORRECT

     Confirm that the clips are seated properly against the moulding.

   • Do not tilt the riveter when installing the clip to the moulding.
   • Do not leave any space between the clip head and moulding.

   • Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

     *1	Riveter
     *a	INCORRECT
     *b	CORRECT

     Do not leave any space between the moulding and body. Firmly hold the 2 items together while installing the clip.

1. Install 5 new No. 1 windshield outside moulding clips.

   HINT: 

   Use the same procedure to install 5 new No. 1 windshield outside moulding clips on the other side.

1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	No. 1 Windshield Glass Stopper
   *2	Vehicle Body

1. Using a brush or sponge, coat the glass primer to the No. 2 windshield glass stoppers installation surface of the windshield glass.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Remove the peeling paper from 2 new No. 2 windshield glass stoppers.

   HINT: 

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.

3. Install the 2 No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Windshield Glass	-	-
   *a	Backside	*b	Ceramic Notch
   *c	Center	-	-

   Standard Dimension

   Area	Specified Condition
   a	14.2 mm (0.559 in.)

1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Backside

   -

   -

   Standard Dimension

   Area	Specified Condition
   a	6.9 mm (0.271 in.)

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Remove the peeling paper from a new windshield outside moulding and install the moulding as shown in the illustration.

1. Apply Primer G to the glass where the new adhesive dam will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Remove the peeling paper from new windshield adhesive dam.

   HINT: 

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.

3. Install the windshield adhesive dam (adhesive side) to the windshield glass (glass primer area), but exclude the area above the notches on the upper part of the windshield glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Backside	*b	Ceramic Notch
   *c	Dam Center Line	*d	Adhesive Center Line

   Standard Dimension

   Area	Specified Condition
   a	9.5 mm (0.374 in.)
   b	45.7 mm (1.80 in.)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Position the windshield glass.
   1. Using suction cups, place the windshield glass in the correct position.
   2. Check that the entire contact surface of the glass rim is perfectly even.
   3. When using a new windshield glass:

      Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

      NOTE:

      Check that the No. 2 windshield glass stopper are attached to the No. 1 windshield glass stopper correctly.

      HINT: 

      • Placing matchmarks is only necessary when installing new windshield glass. When reusing the glass, matchmarks should already be present.
      • When reusing the windshield glass, check and correct the matchmark positions.
   4. Using suction cups, remove the windshield glass.
   5. Using a brush or sponge, coat the body primer to the exposed part of the vehicle body.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Do not apply primer to the adhesive.
      • Throw away any leftover primer.
      • Do not apply too much primer.
2. Using a brush or sponge, coat the glass primer as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Backside	*b	Adhesive Center Line
   	Glass Primer	-	-

   Standard Dimension

   Area	Specified Condition
   a	9.5 mm (0.374 in.)
   b	3.0 mm (0.118 in.)
   c	8.0 mm (0.315 in.)
   d	7.0 mm (0.276 in.)

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.

   HINT: 

   If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

3. Apply adhesive to the windshield glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive or equivalent

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Sealer Gun
      *b	Nozzle
      	Adhesive

      Standard Dimension

      Area	Dimension
      a	12 mm (0.472 in.) to 15 mm (0.591 in.)
      b	8.0 mm (0.315 in.) to 11 mm (0.433 in.)

   2. Load a sealer gun with the cartridge.
   3. Apply adhesive to the windshield glass as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Backside	*b	Adhesive Center Line
      	Adhesive	-	-

      Standard Dimension

      Area	Specified Condition
      a	9.5 mm (0.374 in.)
      b	3.0 mm (0.118 in.)
      c	8.0 mm (0.315 in.)

4. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Matchmarks

   Install the windshield glass to the vehicle body.

   1. Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.
   2. Lightly press the outer surface of the windshield glass to ensure that it is securely installed to the vehicle body.
      NOTE:

      • Check that the stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and windshield glass have a small gap between them.
   3. Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.
      NOTE:

      Do not drive the vehicle within the time written in the table below.

      Minimum Time

      Temperature	Minimum Time Prior to Driving Vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

5. w/ Windshield Deicer System:

   Connect the windshield deicer connector.

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.
3. Remove the protective tape and match mark.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

1. Return the roof headlining to its original position. Refer to the following procedures (Refer to PROCEDURE - Step 10 ).

Refer to INSTALLATION [08/2019 - ]

Refer to INSTALLATION [08/2015 - ]

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 19

Refer to PROCEDURE - Step 20

Refer to PROCEDURE - Step 21

Refer to PROCEDURE - Step 22

Refer to PROCEDURE - Step 55

Refer to PROCEDURE - Step 32 [08/2019 - 08/2021] , or refer to PROCEDURE - Step 34 [08/2021 - ]

Refer to PROCEDURE - Step 57

Refer to PROCEDURE - Step 58

Refer to PROCEDURE - Step 59

Refer to PROCEDURE - Step 60

Refer to PROCEDURE - Step 61

Refer to PROCEDURE - Step 62

Refer to PROCEDURE - Step 63

Refer to PROCEDURE - Step 64

Refer to PROCEDURE - Step 65

1. Attach the 5 clips to install a new windshield lower outside moulding LH.
2. Remove the protective tape from the edges of the moulding.

1. Attach the 5 clips to install a new windshield lower outside moulding RH.

   HINT: 

   Use the same procedure described for the LH side.

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 9

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 12

Refer to PROCEDURE - Step 13

Refer to PROCEDURE - Step 14

Refer to PROCEDURE - Step 15

Refer to PROCEDURE - Step 81 [08/2015 - 08/2020] , or refer to PROCEDURE - Step 81 [08/2020 - ]

Refer to ADJUSTMENT (SEQUENTIAL RECOGNITION) [08/2019 - ]