Installation [10/2015 - ]: Procedure

1. Install the No. 2 fuel tank protector and No. 3 fuel tank protector to the fuel tank assembly.
2. Install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly.

   HINT: 

   Install the No. 1 fuel tank protector after installing the No. 2 fuel tank protector and No. 3 fuel tank protector.

1. Install 5 new No. 6 fuel tank cushions to the fuel tank assembly.
2. Install the fuel tank bracket, 2 fuel tank cushions and fuel tank cushion set to the fuel tank assembly.

1. Install the No. 5 fuel tube clamp to the fuel tank assembly.
2. Install the fuel tank return tube and fuel tank main tube sub-assembly to the fuel tank assembly with the No. 5 fuel tube clamp.

1. Set the fuel tank assembly on an engine lifter with attachments.
2. Using an engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the 2 nuts, 4 bolts and 2 No. 1 fuel tank band sub-assemblies.

   for nut 

   Torque: 19.6 N*m (200 kgf*cm, 14 ft.*lbf) 

   for bolt 

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

   NOTE:

   Slowly raise the fuel tank assembly while being careful not to drop it.

Refer to PROCEDURE - Step 15

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Attach the clamp and connect the fuel tank breather tube.

   Refer to PRECAUTION [10/2015 - ]

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Attach the clamp and connect the fuel cut off valve tube.

   Refer to PRECAUTION [10/2015 - ]

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Top

   Connect the fuel tank to filler pipe hose with the hose clamp.

   HINT: 

   Make sure the hose clamp is oriented as shown in the illustration.

1. for RH side:

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Connect the fuel tank main tube sub-assembly.

      Refer to PRECAUTION [10/2015 - ]

2. for LH side:

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Connect the fuel tank main tube sub-assembly.

      Refer to PRECAUTION [10/2015 - ]

• for 2WD:

  Refer to INSTALLATION [10/2015 - ]

• for AWD:

  Refer to INSTALLATION [10/2015 - ]

See step  2 (10/2015 - 09/2016) or step  2 (09/2016 -)

See step  1 (10/2015 - 09/2016) or step  1 (09/2016 -)