Disassembly [08/2014 - ]: Procedure

HINT: 

The number of clamps used to engage the wire harnesses of the inverter current sensor sub-assembly varies depending on the part number of the inverter with converter assembly. Confirm the part number before performing work.

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1. Apply protective tape to the inverter terminal with sensor sub-assembly as shown in the illustration.
   NOTE:

   Use non-residue type tape.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	Type 1	*B	Type 2
   *1	Protective Tape	-	-
   *a	Terminal Tray	-	-

2. Disengage the 2 wire harnesses of the inverter current sensor sub-assembly from each clamp as shown in the illustration.

   HINT: 

   The number of clamps used to engage the wire harness varies depending on the type of inverter with converter assembly. Confirm the type before performing work.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A

   For inverter with converter assembly with part number G9200-76010 or G9200-76011

   *B

   For inverter with converter assembly with part number other than G9200-76010 or G9200-76011

3. Remove the 2 bolts and inverter current sensor sub-assembly.
   NOTE:

   Do not touch the bus-bars.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	Type 1
   *B	Type 2
   *a	Terminal Tray

1. Disengage the wire harness of the inverter wire sub-assembly from each clamp as shown in the illustration.
   NOTE:

   Do not pull the wire harness excessively.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	Type 1	*B	Type 2
   *a	Terminal Tray	-	-

2. Using a screwdriver, disengage the 2 claws while lightly pushing in the protruding part of the interlock connector (A) as shown in the illustration to disconnect it.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	Type 1	*B	Type 2
   *1	Inter Lock Connector A	*2	Craw
   *a	Terminal Tray	*b	Cross Section (Inter Lock Connector A)

3. Disengage the wire harness of the inverter wire sub-assembly from the 6 clamps.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Using a screwdriver, disengage the 2 claws while lightly pushing in the protruding part of the interlock connector (B) as shown in the illustration to disconnect it and remove the inverter wire sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Inter Lock Connector B	*2	Craw
   *a	Cross Section (Inter Lock Connector B)	-	-