Air Conditioning System (Service Information): Condenser: Installation: Installation

INSTALL COOLER DRYER
1. Using pliers, install the cooler dryer to the modulator.
  
  Fig 1: Identifying Cooler Dryer Component
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Sufficiently apply compressor oil to an O-ring and cap fitting surface.
  
  Fig 2: Locating O-ring And Cap Fitting Component
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Compressor oil
  
  ND-OIL 8 or equivalent
3. Using a 14 mm straight hexagon wrench, install the cap to the cooler condenser core.
  
  Fig 3: Installing Cap To Modulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 2.9 N*m (30 kgf*cm, 26 in.*lbf)
INSTALL COOLER CONDENSER ASSEMBLY
1. Install the cooler condenser assembly with the 4 bolts.
  
  Fig 4: Locating Cooler Condenser Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  HINT:
  
  If the condenser is replaced with a new one, add compressor oil to the new condenser.
  
  Capacity
  
  40 cc (1.4 fl.oz.)
  
  Compressor oil
  
  ND-8 or equivalent
INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
  Compressor oil
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the No. 1 cooler refrigerant discharge hose.
4. Install the No. 1 cooler refrigerant discharge hose on the cooler condenser assembly with the bolt.
  
  Fig 5: Installing No. 1 Cooler Refrigerant Discharge Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL LIQUID PIPE SUB-ASSEMBLY
1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
  Compressor oil
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the liquid pipe sub-assembly.
4. Install the liquid pipe sub-assembly on the cooler condenser assembly with the 2 bolts.
  
  Fig 6: Identifying Liquid Pipe Sub-Assembly & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL OIL COOLER BRACKET
1. Install the oil cooler bracket with the 4 bolts.
  
  Fig 7: Identifying Oil Cooler Bracket & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.5 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL UPPER RADIATOR SUPPORT . Refer to INSTALLATION - Step 8
INSTALL HOOD LOCK ASSEMBLY . Refer to INSTALLATION - Step 7
INSTALL HOOD LOCK NUT CAP . Refer to INSTALLATION - Step 8
INSTALL HOOD LOCK CONTROL CABLE COVER . Refer to INSTALLATION - Step 9
INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) . Refer to INSTALLATION - Step 1
INSTALL RADIATOR SUPPORT OPENING COVER
1. Engage the 4 clips and install the radiator support opening cover.
  
  Fig 8: Identifying Radiator Support Opening Cover, Clips, & Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 screws.
INSTALL FRONT BUMPER ENERGY ABSORBER . Refer to REASSEMBLY - Step 2
INSTALL FRONT BUMPER ASSEMBLY . Refer to INSTALLATION - Step 1
INSTALL RADIATOR GRILLE PROTECTOR . Refer to INSTALLATION - Step 2
INSTALL AIR CLEANER CAP SUB-ASSEMBLY . Refer to INSTALLATION - Step 2
INSTALL NO. 1 AIR CLEANER INLET . Refer to INSTALLATION - Step 91
CHARGE REFRIGERANT See step 2
WARM UP ENGINE See step 3
INSPECT FOR REFRIGERANT LEAK See step 4
INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to INSTALLATION - Step 95
INSTALL ENGINE ROOM SIDE COVER LH . Refer to INSTALLATION - Step 93
INSTALL ENGINE ROOM SIDE COVER RH . Refer to INSTALLATION - Step 92
INSTALL COOL AIR INTAKE DUCT SEAL . Refer to INSTALLATION - Step 3
VEHICLE PREPARATION FOR FOG LIGHT AIMING ADJUSTMENT . Refer to ADJUSTMENT - Step 1
PREPARATION FOR FOG LIGHT AIMING . Refer to ADJUSTMENT - Step 2
INSPECT FOG LIGHT AIMING . Refer to ADJUSTMENT - Step 3
ADJUST FOG LIGHT AIMING . Refer to ADJUSTMENT - Step 4