Section 122 (Starting System (Service Information)): Starter: Disassembly: Disassembly

WARNING: This page is about a different car, the 2011 Lexus IS 350. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE REPAIR SERVICE STARTER KIT
1. Remove the nut, and disconnect the lead wire from terminal C.
  
  Fig 1: Disconnecting Lead Wire From Terminal C
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 screws and repair service starter kit from the starter drive housing.
  
  Fig 2: Identifying Starter Drive Housing Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the return spring and the plunger from the repair service starter kit.
REMOVE STARTER YOKE ASSEMBLY
1. Remove the 2 bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly from the starter drive housing assembly.
  
  Fig 3: Locating Starter Yoke Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the starter yoke from the starter commutator end frame.
  
  Fig 4: Identifying Starter Yoke Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER ARMATURE PLATE
1. Remove the starter armature plate from the starter yoke.
  
  Fig 5: Identifying Starter Armature Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER COMMUTATOR END FRAME COVER
1. Using a screwdriver, remove the starter commutator end frame cover from the starter commutator end frame.
  
  Fig 6: Removing Starter Commutator End Frame Cover From Starter Commutator End Frame
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER ARMATURE ASSEMBLY
1. Hold the starter commutator end frame in a vise between aluminum plates.
  
  Fig 7: Identifying Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not overtighten the vise.
2. Using snap ring pliers, remove the snap ring.
3. Remove the starter armature assembly and plate washer from the commutator end frame.
  NOTE:
  Do not drop the starter armature assembly.
REMOVE PLANETARY GEAR
1. Remove the 3 planetary gears from the starter drive housing.
  
  Fig 8: Identifying Planetary Gears
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY
1. Remove the starter center bearing clutch sub-assembly with the starter drive lever set pin from the starter drive housing.
2. Remove the starter drive lever set pin from the starter center bearing clutch sub-assembly.
  
  Fig 9: Identifying Starter Center Bearing Clutch Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002