Heating / Air Conditioning System: Condenser: Installation

INSTALL COOLER DRYER
1. Using pliers, install the cooler dryer to the modulator.
  
  Fig 1: Installing Cooler Dryer To Modulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Sufficiently apply compressor oil to an O-ring and cap fitting surface.
  Compressor oil:
  
  ND-OIL 8 or equivalent
  
  Fig 2: Locating O-Ring And Cap Fitting Surface
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a 14 mm straight hexagon wrench, install the cap to the cooler condenser core
  Torque: 2.9 N*m (30 kgf*cm, 26 in.*lbf)
  
  Fig 3: Installing Cap To Cooler Condenser Core
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOLER CONDENSER ASSEMBLY
1. Install the cooler condenser assembly with the 4 bolts
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  HINT.
  
  If the condenser is replaced with a new one, add compressor oil to the new condenser.
  
  Fig 4: Locating Cooler Condenser Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Capacity:
  
  40 cc (1.4 fl.oz.)
  
  Compressor oil:
  
  ND-8 or equivalent
INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
  Compressor oil:
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the No 1 cooler refrigerant discharge hose
4. Install the No. 1 cooler refrigerant discharge hose on the cooler condenser assembly with the bolt
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL LIQUID PIPE SUB-ASSEMBLY
1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
  Compressor oil:
  
  ND-OIL 8 or equivalent
3. Install the O-ring on the liquid pipe sub-assembly
4. Install the liquid pipe sub-assembly on the cooler condenser assembly with the 2 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 6: Identifying Liquid Pipe Sub-Assembly On Cooler Condenser Assembly With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL COOLER BRACKET
1. Install the oil cooler bracket with the 4 bolts.
  Torque: 5.5 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 7: Identifying Oil Cooler Bracket With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UPPER RADIATOR SUPPORT (See INSTALLATION )
INSTALL HOOD LOCK ASSEMBLY (See INSTALLATION )
INSTALL HOOD LOCK NUT CAP (See INSTALLATION )
INSTALL HOOD LOCK CONTROL CABLE COVER (See INSTALLATION )
INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) (See INSTALLATION )
INSTALL RADIATOR SUPPORT OPENING COVER
1. Engage the 4 clips and install the radiator support opening cover.
2. Install the 2 screws.
INSTALL FRONT BUMPER ENERGY ABSORBER (See REASSEMBLY )
INSTALL FRONT BUMPER ASSEMBLY (See INSTALLATION )
INSTALL RADIATOR GRILLE PROTECTOR (See INSTALLATION )
INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )
INSTALL NO. 1 AIR CLEANER INLET (See INSTALLATION )
CHARGE REFRIGERANT (See REPLACEMENT )
WARM UP ENGINE (See REPLACEMENT )
INSPECT FOR REFRIGERANT LEAK (See REPLACEMENT )
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER LH (See INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER RH (See INSTALLATION )
INSTALL COOL AIR INTAKE DUCT SEAL (See INSTALLATION )
VEHICLE PREPARATION FOR FOG LIGHT AIMING (See ADJUSTMENT )
PREPARATION FOR FOG LIGHT AIMING (See ADJUSTMENT )
INSPECT FOG LIGHT AIMING (See ADJUSTMENT )
ADJUST FOG LIGHT AIMING (See ADJUSTMENT )