Front Cooling Unit: Reassembly

INSTALL DRAIN HOSE
INSTALL COOLER EXPANSION VALVE
1. Sufficiently apply compressor oil to 4 new O-rings and the fitting surface of the tube and expansion valve.
  Compressor oil:
  
  ND-OIL 8 or equivalent
2. Using a 5 mm hexagon wrench, install the cooler expansion valve with the 2 bolts.
  Torque: 3.5 N*m (35 kgf*cm, 30 in.*lbf)
3. Install the grommet.
  
  Fig 1: Installing Cooler Expansion Valve Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EVAPORATOR TEMPERATURE SENSOR
1. Install the evaporator temperature sensor.
  
  Fig 2: Installing Evaporator Temperature Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EVAPORATOR SUB-ASSEMBLY
1. Install the air refiner filter.
2. Install the evaporator.
  HINT:
  
  When installing a new evaporator, add compressor oil to the evaporator.
  
  Add oil amount:
  
  40 cc(1.4 fl.oz.)
  
  Compressor oil:
  
  ND-OIL 8 or equivalent
3. Install the No. 1 cooler cover with the 8 screws.
4. Connect the connector clamp.
  
  Fig 3: Identifying No. 1 Cooler Cover Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002