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Air Conditioning Unit: Installation

  1. INSTALL BLOWER ASSEMBLY 
    1. Install the blower assembly with the claw and screw.

      Torque: 3.0 N*m (31 kgf*cm, 27 in.*lbf) 

    2. Connect the connector.
  2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY (See  REMOVAL   ) 
    Fig 1: Identifying Connector
    G04048430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 2 AIR DUCT 
    1. Install the No. 2 air duct with the screw.
    Fig 2: Locating Air Duct Mounting Screw
    G04048431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  4. INSTALL AIR CONDITIONER UNIT ASSEMBLY 
    1. Install the air conditioner unit assembly with the 3 bolts and 2 screws.
    Fig 3: Identifying Conditioner Unit Assembly
    G04048432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) (bolt 1) 

  5. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY 
    1. Driver seat side:
      Fig 4: Identifying Instrument Panel
      G04048433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a T40 "torx" socket, install the instrument panel reinforcement with the 3 "torx" bolts.
    2. Passenger seat side:
      1. Using a 12 mm hexagon wrench, install the instrument panel reinforcement with the 2 bolts.

        Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      2. Using a T40 "torx" socket, install the instrument panel reinforcement with the 2 "torx" bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    3. Install the instrument panel reinforcement with the 4 bolts and nut.
      Fig 5: Identifying Instrument Panel Nad Bolt
      G04048434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) (nut 1) 

    4. Install the bolt and cap.
    5. Connect the 19 connectors and attach the 27 clamps.
    6. Install the 2 junction blocks with the 2 bolts and nut.
    Fig 6: Identifying Connectors
    G04048435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL IMMOBILISER CODE ECU 
  7. INSTALL DEFROSTER NOZZLE LOWER ASSEMBLY 
    1. Attach the 4 claws to install the defroster nozzle lower.
  8. INSTALL STEERING COLUMN ASSEMBLY (for Manual Tilt) (See  INSTALLATION  ) 
    Fig 7: Identifying Moving Hook Connector In Direction
    G04048436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL STEERING COLUMN ASSEMBLY (for Power Tilt and Power Telescopic) (See  INSTALLATION  ) 
  10. INSTALL STEERING SLIDING YOKE SUBASSEMBLY (for 2WD) (See  INSTALLATION  ) 
  11. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) (See  INSTALLATION  ) 
  12. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (See  INSTALLATION  ) 
  13. CONNECT PASSENGER AIRBAG CONNECTOR 
  14. INSTALL NO. 2 CONSOLE BOX DUCT (for Manual Transmission) (See  INSTALLATION  ) 
  15. INSTALL NO. 1 CONSOLE BOX DUCT (for Automatic Transmission) (See  INSTALLATION  ) 
  16. INSTALL NO. 2 CONSOLE BOX DUCT (for Automatic Transmission) (See  INSTALLATION  ) 
  17. INSTALL FRONT STEREO COMPONENT SPEAKER ASSEMBLY (w/ Front Center Speaker) (See  INSTALLATION  ) 
  18. INSTALL NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY (See  INSTALLATION  ) 
  19. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY (See  INSTALLATION  ) 
  20. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY (See  INSTALLATION  ) 
  21. INSTALL FRONT PILLAR GARNISH LH (See  INSTALLATION  ) 
  22. INSTALL FRONT PILLAR GARNISH RH 
  23. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See  INSTALLATION  ) 
  24. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY (See  INSTALLATION  ) 
  25. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  26. INSTALL SIDE INSTRUMENT PANEL RH (See  INSTALLATION  ) 
  27. INSTALL FRONT DOOR OPENING TRIM COVER RH (See  INSTALLATION  ) 
  28. INSTALL FRONT DOOR SCUFF PLATE RH (w/o Illumination) 
  29. REMOVE FRONT DOOR SCUFF PLATE RH (w/ Illumination) 
  30. INSTALL COMBINATION METER ASSEMBLY (See  INSTALLATION  ) 
  31. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (See  INSTALLATION  ) 
  32. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (See  INSTALLATION  ) 
  33. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (See  INSTALLATION  ) 
  34. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  35. INSTALL SIDE INSTRUMENT PANEL LH (See  INSTALLATION  ) 
  36. INSTALL FRONT DOOR OPENING TRIM COVER LH (See  INSTALLATION  ) 
  37. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination) (See  INSTALLATION  ) 
  38. REMOVE FRONT DOOR SCUFF PLATE LH (w/ Illumination) (See  INSTALLATION  ) 
  39. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See  INSTALLATION  ) 
  40. INSTALL STEERING COLUMN COVER (for Manual Tilt) (See  INSTALLATION  ) 
  41. INSTALL STEERING COLUMN COVER (for Power Tilt and Power Telescopic) (See  INSTALLATION  ) 
  42. ADJUST SPIRAL CABLE SUB-ASSEMBLY (See  INSTALLATION  ) 
  43. INSTALL STEERING WHEEL ASSEMBLY (See  INSTALLATION  ) 
  44. INSTALL STEERING PAD (See  INSTALLATION  ) 
  45. INSTALL LOWER NO. 3 STEERING WHEEL COVER (See  INSTALLATION  ) 
  46. INSTALL LOWER NO. 2 STEERING WHEEL COVER (See  INSTALLATION  ) 
  47. INSTALL INTEGRATION CONTROL PANEL WITH RADIO RECEIVER ASSEMBLY (w/o Navigation System) (See  INSTALLATION  ) 
  48. INSTALL MULTI-DISPLAY WITH RADIO RECEIVER ASSEMBLY (w/ Navigation System) (See  INSTALLATION  ) 
  49. INSTALL CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL (See  INSTALLATION  ) 
  50. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY (See  INSTALLATION  ) 
  51. INSTALL CONSOLE BOX (See  INSTALLATION  ) 
  52. INSTALL CONSOLE BOX REGISTER ASSEMBLY (See  INSTALLATION  ) 
  53. INSTALL FRONT ASH RECEPTACLE SUBASSEMBLY (See  INSTALLATION  ) 
  54. INSTALL FRONT CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission) (See  INSTALLATION  ) 
  55. INSTALL REAR CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission) (See  INSTALLATION  ) 
  56. INSTALL CONSOLE PANEL SUB-ASSEMBLY (for Automatic Transmission) (See  INSTALLATION  ) 
  57. INSTALL UPPER NO. 2 CONSOLE PANEL GARNISH (for Automatic Transmission) (See  INSTALLATION  ) 
  58. INSTALL UPPER NO. 1 CONSOLE PANEL GARNISH (for Automatic Transmission) (See  INSTALLATION  ) 
  59. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transmission) 
  60. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transmission) 
  61. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (See  INSTALLATION  ) 
  62. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY (See  INSTALLATION  ) 
  63. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See  INSTALLATION  ) 
  64. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See  INSTALLATION  ) 
  65. INSTALL FRONT WIPER ARM HEAD CAP (See  INSTALLATION  ) 
  66. INSTALL ROOF DRIP SIDE FINISH MOULDING LH 
  67. INSTALL ROOF DRIP SIDE FINISH MOULDING RH 
  68. INSTALL FRONT FENDER PROTECTOR UPPER LH (See  INSTALLATION  ) 
  69. INSTALL FRONT FENDER PROTECTOR UPPER RH (See  INSTALLATION  ) 
  70. INSTALL HEATER WATER INLET HOSE 
    1. Install the water hose and attach the clip.
  71. INSTALL HEATER WATER OUTLET HOSE 
    1. Use the same procedures described for the water hose inlet.
  72. INSTALL LIQUID TUBE SUB-ASSEMBLY 
    1. Remove the vinyl tape attached to the tube.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid tube.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the liquid tube.
    4. Install the liquid tube to the fitting hole.
  73. INSTALL SUCTION PIPE SUB-ASSEMBLY 
    1. Remove the vinyl tape attached to the pipe.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the suction pipe.
    4. Move the hook connector in the direction indicated by the arrow in the illustration.
    5. Insert the pipe joints into the fitting holes securely and tighten the bolt.

    Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

  74. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  75. PERFORM INITIALIZATION 
    NOTE: Some systems need initialization after reconnecting the cable to the negative battery terminal (See INITIALIZATION )
    Fig 8: Exploded View Of Blower Unit
    G04048437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  76. CHARGE REFRIGERANT (See  REPLACEMENT   ) 
  77. WARM UP ENGINE (See  REPLACEMENT   ) 
  78. CHECK FOR LEAKAGE OF REFRIGERANT (See  REPLACEMENT   ) 
  79. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  80. INSTALL ENGINE ROOM SIDE COVER RH (See  INSTALLATION  ) 
  81. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
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