Air Conditioning Unit: Disassembly

REMOVE AIR OUTLET CONTROL SERVO MOTOR
1. Disconnect the connector.
2. Remove the 3 screws and air outlet control servo motor.
Fig 1: Identifying Screws And Air Outlet Control Servo Motor
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REMOVE AIR MIX CONTROL SERVO MOTOR
1. Remove the 4 clamps and connector, and disconnect the wire harness.
  
  Fig 2: Identifying Wire Harness Connector
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2. Remove the 3 screws and heater piping cover.
  
  Fig 3: Identifying Screws And Heater Piping Cover
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3. Remove the 3 screws and air mix control servo motor.
Fig 4: Identifying Screws And Air Mix Control Servo Motor
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REMOVE COOLER EXPANSION VALVE
1. Remove the packing from the air conditioning tube assembly.
  
  Fig 5: Identifying Packing For Air Conditioning Tube Assembly
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2. Using a hexagon wrench 4 mm, remove the 2 hexagon bolts and air conditioning tube assembly.
3. Remove the 2 O-rings from the air conditioning tube assembly.
  
  Fig 6: Identifying O-Rings For Air Conditioning Tube Assembly
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4. Remove the cooler expansion valve from the No. 1 cooler evaporator sub-assembly.
Fig 7: Identifying Cooler Expansion Valve
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REMOVE AIR CONDITIONING HARNESS ASSEMBLY
1. Remove the 2 connectors and 5 clamps, and then disconnect the wire harness.
2. Remove the air conditioning harness assembly as shown in the illustration.
Fig 8: Identifying Wire Harness Connector
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REMOVE AIR OUTLET CONTROL SERVO MOTOR
1. Remove the 2 screws and the air duct.
  
  Fig 9: Identifying Air Outlet Control Servo Motor
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2. Remove the 4 screws and the servo motor plate.
  
  Fig 10: Identifying Screws And Servo Motor Plate
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3. Remove the 2 screws.
4. Release the claw and remove the air outlet control servo motor from the servo motor plate.
Fig 11: Identifying Air Outlet Control Servo Motor
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REMOVE AIR MIX CONTROL SERVO MOTOR
1. Remove the 2 screws.
2. Release the claw and remove the air mix control servo motor from the servo motor plate.
Fig 12: Identifying Air Mix Control Servo Motor And Servo Motor Plate
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REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY
1. Remove the screw and clamp.
2. Remove the heater radiator unit sub-assembly.
Fig 13: Identifying Heater Radiator Unit Sub-Assembly
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REMOVE NO. 1 COOLER EVAPORATOR SUBASSEMBLY
1. Remove the 5 screws.
2. Release the 3 claws and remove the air duct.
  
  Fig 14: Identifying Air Duct
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3. Remove the No. 1 cooler evaporator sub-assembly from the air duct.
4. Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.
Fig 15: Identifying O-Rings For No. 1 Cooler Evaporator Sub-Assembly
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