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Air Conditioning Unit: Installation

  1. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY 
    1. Install the conditioner unit assembly to the instrument panel reinforcement assembly with the 2 screws and 3 bolts.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 1: Identifying Instrument Panel Reinforcement Assembly Bolts And Screws
      G05251228Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Tighten the bolts and screws in the order shown in the illustration to install the air conditioner unit assembly.
    2. Driver seat:
      1. Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 3 "TORX" bolts.

        Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

        Fig 2: Identifying Instrument Panel Reinforcement Assembly Bolts
        G05251229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Passenger seat:
      1. Using a 12 mm hexagon wrench, adjust the position of the 2 collars.

        Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      2. Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 2 "TORX" bolts.

        Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    4. Install the instrument panel reinforcement assembly with the 3 bolts and nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) (NUT) 

      Fig 3: Identifying Instrument Panel Reinforcement Assembly With Bolts And Nut
      G05251198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the bolt and cap.
    6. Connect the connectors and clamps.
    7. Install the 8 nuts and 7 bolts.
      Fig 4: Identifying Instrument Panel Reinforcement Assembly Bolts And Nut
      G05251197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY (See  REMOVAL   ) 
  3. INSTALL STEERING COLUMN ASSEMBLY  (See INSTALLATION )
  4. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY  (See INSTALLATION )
  5. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY  (See INSTALLATION )
  6. INSTALL REAR NO. 1 AIR DUCT 
    1. Engage the 2 claws to install the rear No. 1 air duct.
      Fig 5: Identifying Rear No. 1 Air Duct Claws
      G05251232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL REAR NO. 2 AIR DUCT 
    1. Engage the 2 claws to install the rear No. 2 air duct.
      Fig 6: Identifying Rear No. 2 Air Duct Claws
      G05251233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL NO. 1 CONSOLE BOX DUCT 
    1. Install the No. 1 console box duct.
      Fig 7: Identifying No. 1 Console Box Duct
      G05251194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL NO. 3 CONSOLE BOX DUCT 
    1. Install the bolt and No. 3 console box duct.
      Fig 8: Identifying No. 3 Console Box Duct Bolt
      G05251193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL NO. 2 CONSOLE BOX DUCT 
    1. Install the bolt and No. 2 console box duct.
    Fig 9: Identifying No. 2 Console Box Duct Bolt
    G05251192Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FLOOR CARPET BRACKET RH 
  12. INSTALL FLOOR CARPET BRACKET LH 
  13. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (w/o DVD Player)  (See INSTALLATION )
  14. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (w/ DVD Player)  (See INSTALLATION )
  15. INSTALL ROOM TEMPERATURE SENSOR (See  INSTALLATION   ) 
  16. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY  (See INSTALLATION )
  17. INSTALL PUSH START SWITCH  (See INSTALLATION )
  18. INSTALL NO. 1 INSTRUMENT PANEL MOUNTING BRACKET  (See INSTALLATION )
  19. INSTALL FRONT STEREO COMPONENT SPEAKER ASSEMBLY  (See INSTALLATION )
  20. INSTALL NO. 1 SPEAKER HOLE COVER  (See INSTALLATION )
  21. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  22. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side)  (See INSTALLATION )
  23. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  24. INSTALL FRONT PILLAR GARNISH LH  (See INSTALLATION )
  25. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  26. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side)  (See INSTALLATION )
  27. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  28. INSTALL FRONT PILLAR GARNISH RH  (See INSTALLATION )
  29. INSTALL REAR CONSOLE BOX ASSEMBLY  (See INSTALLATION )
  30. INSTALL CONSOLE REAR END PANEL SUB-ASSEMBLY  (See INSTALLATION )
  31. INSTALL CONSOLE BOX CARPET  (See INSTALLATION )
  32. INSTALL CONSOLE BOX POCKET  (See INSTALLATION )
  33. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/o Seat Heater System)  (See INSTALLATION )
  34. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/ Seat Heater System)  (See INSTALLATION )
  35. INSTALL INTEGRATION CONTROL PANEL WITH RADIO RECEIVER ASSEMBLY (w/o Navigation System)  (See INSTALLATION )
  36. INSTALL MULTI-DISPLAY WITH RADIO RECEIVER ASSEMBLY (w/ Navigation System)  (See INSTALLATION )
  37. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  38. INSTALL UPPER CONSOLE PANEL ASSEMBLY WITH FRONT ASH RECEPTACLE  (See INSTALLATION )
  39. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY  (See INSTALLATION )
  40. INSTALL LOWER INSTRUMENT PANEL RH  (See INSTALLATION )
  41. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY  (See INSTALLATION )
  42. INSTALL SIDE INSTRUMENT PANEL RH  (See INSTALLATION )
  43. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  44. INSTALL FRONT DOOR OPENING TRIM COVER RH  (See INSTALLATION )
  45. INSTALL FRONT DOOR SCUFF PLATE RH  (See INSTALLATION )
  46. INSTALL INSTRUMENT PANEL FINISH PANEL END RH  (See INSTALLATION )
  47. INSTALL NO. 1 SWITCH HOLE BASE  (See INSTALLATION )
  48. INSTALL COMBINATION METER ASSEMBLY  (See INSTALLATION )
  49. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY  (See INSTALLATION )
  50. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE  (See INSTALLATION )
  51. INSTALL TILT & TELESCOPIC SWITCH  (See INSTALLATION )
  52. INSTALL STEERING COLUMN COVER  (See INSTALLATION )
  53. ADJUST SPIRAL CABLE SUB-ASSEMBLY  (See INSTALLATION )
  54. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY  (See INSTALLATION )
  55. INSTALL INSTRUMENT PANEL FINISH PANEL END LH  (See INSTALLATION )
  56. INSTALL SIDE INSTRUMENT PANEL LH  (See INSTALLATION )
  57. INSTALL FRONT DOOR OPENING TRIM COVER LH  (See INSTALLATION )
  58. INSTALL FRONT DOOR SCUFF PLATE LH  (See INSTALLATION )
  59. INSTALL STEERING WHEEL ASSEMBLY  (See INSTALLATION )
  60. INSTALL STEERING PAD  (See INSTALLATION )
  61. INSTALL LOWER NO. 3 STEERING WHEEL COVER  (See INSTALLATION )
  62. INSTALL LOWER NO. 2 STEERING WHEEL COVER  (See INSTALLATION )
  63. INSTALL HEATER INLET WATER HOSE 
    1. Install the water hose and attach the clip.
    Fig 10: Identifying Heater Outlet Water Hose Clip
    G05251187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. INSTALL HEATER OUTLET WATER HOSE 
    1. Use the same procedure described for the heater inlet water hose.
  65. INSTALL AIR CONDITIONER TUBE AND ACCESSORY 
    1. Remove the attached vinyl tape from the tube.
    2. Sufficiently apply compressor oil to a new O-ring and fitting surface of the air conditioning tube assembly.

      Compressor oil: ND-OIL 8 or equivalent 

    3. Install the O-ring on the air conditioner tube and accessory.
    4. Install the air conditioner tube and accessory.
  66. INSTALL SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction hose sub-assembly.

      Compressor oil: ND-OIL 8 or equivalent 

    3. Install the O-ring on the suction hose sub-assembly.
    4. Move the hook connector in the direction indicated by the arrow in the illustration.
    5. Insert the pipe joint into the fitting hole securely and tighten the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 11: Inserting Pipe Joint Into Fitting Hole
      G05251238Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See INSTALLATION )
  68. INSTALL FRONT FENDER TO COWL SIDE SEAL RH  (See INSTALLATION )
  69. INSTALL FRONT FENDER TO COWL SIDE SEAL LH  (See INSTALLATION )
  70. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  71. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  72. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  73. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  74. INSPECT STEERING PAD  (See INSTALLATION )
  75. INSPECT FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY  (See INSTALLATION )
  76. INSPECT SRS WARNING LIGHT 
    1. Inspect the SRS warning light (See DIAGNOSIS SYSTEM ).
  77. PERFORM INITIALIZATION 
    NOTE: Some systems need initialization after reconnecting the negative battery terminal (See INITIALIZATION ).
  78. ADD ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  79. CHECK FOR ENGINE COOLANT LEAKS 
  80. CHARGE WITH REFRIGERANT (See  REPLACEMENT   ) 
  81. WARM UP COMPRESSOR (See  REPLACEMENT   ) 
  82. CHECK FOR REFRIGERANT LEAKS (See  REPLACEMENT   ) 
  83. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  84. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  85. INSTALL HOOD HINGE COVER (for RH Side)  (See INSTALLATION )
  86. INSTALL HOOD HINGE COVER (for LH Side)  (See INSTALLATION )
  87. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
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