Automatic Transmission Assy: Replacement

Hint:

Components: See Automatic Transmission/Transaxle Components

1. Remove Front Floor Brace Center (See  Propeller With Center Bearing Shaft Assembly  ) 
2. Remove Rr Suspension Member Brace Rear Lower Lh (See  Propeller With Center Bearing Shaft Assembly  ) 
3. Remove Rr Suspension Member Brace Rear Lower Rh (See  Propeller With Center Bearing Shaft Assembly  ) 
4. Separate Oxygen Sensor (See  Propeller With Center Bearing Shaft Assembly  ) 
5. Remove Exhaust Pipe (See  Propeller With Center Bearing Shaft Assembly  ) 
6. Remove Front Floor Heat Insulator No. 1 (See  Propeller With Center Bearing Shaft Assembly  ) 
7. Remove Parking Brake Cable Heat Insulator (See  Propeller With Center Bearing Shaft Assembly  ) 
8. Remove Propeller W/Center Bearing Shaft Assy (See  Propeller With Center Bearing Shaft Assembly  ) 

   Sst 09922-10010

9. Drain Automatic Transmission Fluid 
   1. Remove The Drain Plug, Gasket And Drain Atr
   2. Install A New Gasket And Drain Plug.

      Torque: 20 N.M (205 Kgf.Cm, 15Ft.Lbf) 

10. Remove Engine Under Cover 
11. Remove Engine Under Cover No. 2 
12. Remove Front Suspension Member Brace Rear Rh 
    1. Remove The Bolt, Nut And Front Suspension Member Brace Rear Rh.
    Fig 1: Removing Front Suspension Member Brace Rear Rh

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. Remove Front Suspension Member Brace Rear Lh 
    1. Remove The Bolt, Nut And Front Suspension Member Brace Rear Lh.
    Fig 2: Removing Front Suspension Member Brace Rear Lh

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. Remove Front Suspension Member Brace Sub-Assy Rh 
    1. Remove The 4 Bolts And Front Suspension Member Brace Sub-Assy.
    Fig 3: Removing Front Suspension Member Brace Sub-Assy

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. Remove Exhaust Pipe No. 1 Support Bracket Sub-Assy 
    1. Remove The 2 Bolts And Support Bracket.
    Fig 4: Removing Support Bracket

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. Remove W/Catalyst Converter Assy 
    1. Remove The 6 Nuts, 2 Gaskets And The 2 W/Catalyst Converter Assys.
    Fig 5: Removing Gaskets And Catalyst Converter Assys

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. Remove Transmission Oil Filler Tube Sub-Assy 
    1. Remove The Atf Level Gauge.
    2. Remove The Bolt And Oil Filler Tube.
    3. Remove The O-Ring From The Oil Filler Tube.
18. Remove Oil Cooler Outlet Tube No. 1 
    1. Remove The 3 Bolts And 3 Clamps.
       Fig 6: Removing Clamps

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using Sst And Spanner, Disconnect The Oil Cooler Outlet Tube.

       Sst 09023-12700

    Fig 7: Disconnecting Oil Cooler Outlet Tube

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
19. Remove Oil Cooler Inlet Tube No. 1 
    1. Using Sst And Spanner, Disconnect The Oil Cooler Inlet Tube.

       Sst 09023-12700

20. Separate Floor Shift Gear Shifting Rod Sub-Assy 
    1. Set The Shift Lever To N Position.
    2. Remove The Nut And Disconnect The Rod.
    Fig 8: Disconnecting Rod

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
21. Support Automatic Transmission Assy 
    Fig 9: Supporting Automatic Transmission Assy

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
22. Remove Engine Rear Mounting Member Sub-Assy 
    1. Remove The 4 Bolts, 4 Nuts And Engine Rear Mounting Member.
    Fig 10: Removing Engine Rear Mounting Member

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
23. Separate Connector 
    1. Tilt Down The Transmission.
       NOTE: Take Care So That The Cooling Fan Does Not Come In Contact With The Fan Shroud.
    2. Disconnect The Park/Neutral Position Switch Connector.
    3. Disconnect The Transmission Wire Connector.
    4. Disconnect The 2 Speed Sensor Connectors.
    Fig 11: Disconnecting Park/Neutral Position Switch Connector

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
24. Separate Wire Harness 
    1. Remove The 3 Bolts And Disconnect The Wire Harness Clamp.
    Fig 12: Removing Disconnecting Wire Harness Clamp

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
25. Remove Flywheel Housing Under Cover 
    1. Remove The 2 Bolts And Flywheel Housing Under Cover.
    Fig 13: Removing Flywheel Housing

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
26. Remove Automatic Transmission Assy 
    1. Turn The Crankshaft To Gain Access To Each Bolt.
    2. Hold The Crankshaft Pulley Nut With A Wrench And Remove The 6 Bolts.
       Fig 14: Removing Crankshaft To Gain Access To Each Bolt

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove The 10 Bolts.
    4. Separate And Remove The Automatic Transmission.
    Fig 15: Removing Automatic Transmission

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
27. Remove Engine Mounting Insulator Rear No. 1 
    1. Remove The 4 Bolts And Engine Mounting Insulator Rear From The Automatic Transmission.
    Fig 16: Removing Engine Mounting Insulator Rear From Automatic Transmission

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
28. Remove Transmission Control Shaft Lever Rh 
    1. Remove The Nut And The Control Shaft Lever Together With The Shifting Rod From The Park/Neutral Position Switch.
    Fig 17: Removing Control Shaft Lever Together With Shifting Rod

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
29. Remove Torque Converter Clutch Assy 
30. Inspect Torque Converter Clutch Assy (See  torque Converter Clutch And Drive Plate   ) 

    Sst 09350-32014 (09351-32020)

31. Install Torque Converter Clutch Assy 
    1. Install The Torque Converter Clutch To The Automatic Transmission.
    2. Using Calipers And A Straight Edge, Measure Dimension A Between The Transmission And The End Surface Of The Drive Plate.
       Fig 18: Measuring Dimension A Between Transmission And End Surface Of Drive Plate

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using Calipers And A Straight Edge, Measure The Dimension B Shown In The Illustration And Check That B Is Greater Than A Measured In (B)

       Standard: A + 1 Mm Or More 

       Fig 19: Measuring Dimension B

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
32. Install Transmission Control Shaft Lever Rh 
    1. Install The Control Shaft Lever Together With The Shifting Rod And The Nut To The Park/Neutral Position Switch Assy.

       Torque: 15.7 N.M (160 Kgf.Cm, 12 Ft.Lbf) 

    Fig 20: Installing Control Shaft Lever Together With Shifting Rod

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
33. Install Engine Mounting Insulator Rear No. 1 
    1. Install The Engine Mounting Insulator Rear And 4 Bolts To The Automatic Transmission.

       Torque: 11.5 N.M (117 Kgf.Cm, 8 Ft.Lbf) 

    Fig 21: Installing Engine Mounting Insulator Rear And Bolts To Automatic Transmission

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
34. Install Automatic Transmission Assy 
    1. Install The Automatic Transmission And 10 Bolts To The Engine.

       Torque: 

       17 Mm Head: 72 N-M (730 Kgf.Cm, 53 Ft.Lbf) 

       14 Mm Head: 37 N-M (380 Kgf.Cm, 27 Ft.Lbf) 

       Fig 22: Installing Automatic Transmission And Bolts To Engine

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install The 6 Torque Converter Clutch Mounting Bolts.

       Torque: 48 N.M (490 Kgf.Cm, 35 Ft.Lbf) 

    Hint:

    First Install Black Colored Bolt And Then The 5 Bolts.

    Fig 23: Installing Black Colored Bolts

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
35. Install Flywheel Housing Under Cover 
    1. Install The Flywheel Housing Under Cover And 2 Bolts.

       Torque: 18 N.M (185 Kgf.Cm, 13 Ft.Lbf) 

    Fig 24: Installing Flywheel Housing Under Cover

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
36. Install Wire Harness 
    1. Install The Wire Harness Clamp And 3 Bolts.

       Torque: 5.0 N.M (51 Kgf.Cm, 44 In..Lbf) 

    Fig 25: Installing Wire Harness Clamp

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
37. Install Engine Rear Mounting Member Sub-Assy 
    1. Install The Engine Rear Mounting Member, 4 Nuts And 4 Bolts.

       Torque: 

       Nut: 11.5 N.M (117 Kgf.Cm, 8 Ft.Lbf) 

       Bolt: 25.5 N.M (260 Kgf.Cm, 19 Ft.Lbf) 

    Fig 26: Installing Engine Rear Mounting Member

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
38. Connect Floor Shift Gear Shifting Rod Sub-Assy 
    1. Temporarily Install The Rod To The Connecting Rod Swivel With Nuts.
39. Install Oil Cooler Outlet Tube No. 1 
    1. Temporarily Install The Oil Cooler Outlet Tube.
    2. Temporarily Install The Oil Cooler Inlet Tube.
       Fig 27: Installing Oil Cooler Inlet Tube

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install The 3 Clamps And 3 Bolts.

       Torque: 5.4 N.M (55 Kgf.Cm, 48 In..Lbf) 

       Fig 28: Installing Clamps And Bolts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using Sst And Spanner, Tighten The Oil Cooler Outlet Tube.

       Sst 09023-12700

       Torque: 44 N.M (450 Kgf.Cm, 32 Ft.Lbf) 

    Fig 29: Tightening Oil Cooler Outlet Tube

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
40. Install Oil Cooler Inlet Tube No. 1 
    1. Using Sst And Spanner, Tighten The Oil Cooler Inlet Tube.

       Sst 09023-12700

       Torque: 44 N.M (450 Kgf.Cm, 33 Ft.Lbf) 

41. Install Transmission Oil Filler Tube Sub-Assy 
    1. Coat A New O-Ring With Aft, And Install Them To The Oil Filler Tube.
    2. Install The Oil Filler Tube And Bolt To The Automatic Transmission.

       Torque: 12 N.M (122 Kgf.Cm, 9 Ft.Lbf) 

    3. Install The Atf Level Gauge.
42. Install W/Catalyst Converter Assy 
    1. Install 2 New Gaskets, 2 W/Catalyst Converter Assys And 6 New Nuts.

       Torque: 62 N.M (630 Kgf.Cm, 46 Ft.Lbf) 

    Fig 30: Installing New Gaskets, W/Catalyst Converter Assys And New Nuts

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
43. Install Exhaust Pipe No. 1 Support Bracket Sub-Assy 
    1. Install The Support Bracket And The 2 Bolts.

       Torque: 43 N.M (440 Kgf.Cm, 32 Ft.Lbf) 

    Fig 31: Installing Support Bracket And Bolts

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
44. Install Front Suspension Member Brace Sub-Assy Rh 
    1. Install The Front Suspension Member Brace Sub-Assy And 4 Bolts.

       Torque: 58 N.M (590 Kgf.Cm, 43 Ft.Lbf) 

    Fig 32: Installing Front Suspension Member Brace Sub-Assy

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
45. Install Front Suspension Member Brace Rear Lh 
    1. Install The Front Suspension Member Brace Rear Lh, Bolt And Nut.

       Torque: 58 N.M (590 Kgf.Cm, 43 Ft.Lbf) 

    Fig 33: Installing Front Suspension Member Brace Rear Lh

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
46. Install Front Suspension Member Brace Rear Rh 
    1. Install The Front Suspension Member Brace Rear Rh, Bolt And Nut.

       Torque: 58 N.M (590 Kgf.Cm, 43 Ft.Lbf) 

    Fig 34: Installing Front Suspension Member Brace Rear Rh

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
47. Install Propeller W/Center Bearing Shaft Assy (See  Propeller With Center Bearing Shaft Assembly  ) 
48. Fully Tighten Center Support Bearing Assy No. 1 (See  Propeller With Center Bearing Shaft Assembly  ) 

    Sst 09922-10010

49. Adjust Shift Lever Position (See  Adjustment  ) 
50. Install Parking Brake Cable Heat Insulator (See  Propeller With Center Bearing Shaft Assembly  ) 
51. Install Front Floor Heat Insulator No. 1 (See  Propeller With Center Bearing Shaft Assembly  ) 
52. Install Exhaust Pipe (See  Propeller With Center Bearing Shaft Assembly  ) 
53. Install Oxygen Sensor (See  Propeller With Center Bearing Shaft Assembly  ) 
54. Install Rr Suspension Member Brace Rear Lower Rh (See  Propeller With Center Bearing Shaft Assembly  ) 
55. Install Rr Suspension Member Brace Rear Lower Lh (See  Propeller With Center Bearing Shaft Assembly  ) 
56. Install Front Floor Brace Center (See  Propeller With Center Bearing Shaft Assembly  ) 
57. Add Automatic Transmission Fluid 
58. Inspect Automatic Transmission Fluid (See  Automatic Transmission Fluid On-Vehicle Inspection  ) 
59. Inspect Shift Lever Position (See  Adjustment  ) 
60. Check Exhaust Gas Leak