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Charging System - Alternator & Regulator: Overhaul: Reassembly

To assemble, reverse disassembly procedure. Use generator Pulley Set Nut Wrench Set (SST 09820-63010 ) to install generator pulley. Place SST "C" securely into a vise. Install SST "A" and "B" and generator into SST "C". See Fig 1. Tighten pulley nut to 81 ft. lbs. (110 N.m) in the opposite direction of disassembly. See Fig 1. After completing assembly, verify rotor turns smoothly.

Fig 1: Removing Generator Pulley
G93J82155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: See Fig 2-7 for exploded views of generators.
Fig 2: Exploded View Of Generator (A/T - Typical)
G93B82157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 3: Exploded View Of Generator (M/T - Typical)
G97G11201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 4: Exploded View Of Generator (A/T - Typical)
G93D82159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 5: Exploded View Of Generator (M/T - Typical)
G97I11203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002