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Removal And Installation

WARNING: This page is about a different variant/trim than selected.

[3.3 T-GDI LAMBDA II (LH)] 

  1. Remove wheel nuts, front wheel and tire (A) from front hub.

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    G13424372Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Be careful not to damage the wheel nuts when removing the front wheel and tire (A).
  2. Separate the air con compressor.

    (Refer to Heating, Ventilation And Air Conditioning - "COMPRESSOR ")

  3. Remove the front brake caliper.

    (Refer to Brake System - "FRONT DISC BRAKE ")

  4. By hammering on a chisel, unlock the drive shaft lock hub nut caulking.
    G13424373Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: If there is screw thread (A) on the end of the nut, unlock the caulking by using a chisel and then loosen the nut to prevent damaging driveshaft screw thread.
    G13424374Courtesy of KIA MOTORS AMERICA, INC.
  5. Loosen the caulking nut and then separate the hub assembly from the drive shaft.

    Tightening torque: 

    294.2 - 313.8 N.m (30.0 - 32.0 kgf.m, 217.0 - 231.5 lb.ft)

    G13424375Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Use plastic hammer to avoid damaging on axle when the drive shaft is disassembled.
    • Do not pull or twist excessively to remove the axle when the drive shaft is disassembled.
    NOTE: The driveshaft lock nut must be replaced with new one.
    G13424376Courtesy of KIA MOTORS AMERICA, INC.

    When replacing the drive lock hub nut, use only the nut with screw thread (A) on the end.
    G13424377Courtesy of KIA MOTORS AMERICA, INC.
    • Tighten the driveshaft lock hub nut to the specified tightening torque, and caulk by using a chisel and hammer.
    • If there are two key seats, perform on all two seats.

      Caulking depth (A):  1.5 mm (0.0591 in)

    G13424378Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the front drive shaft bracket (A) from the front differential and then using pry bar, remove the front drive shaft [LH].

    Tightening torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2.0 - 47.0 lb.ft)

    G13424379Courtesy of KIA MOTORS AMERICA, INC.
  7. Install in the reverse order of removal.
    NOTE:
    • Use a pry bar being careful not to damage the transaxle and joint.
    • Do not insert the pry bar too deep, as this may cause damage to the oil seal.
    • Do not pull the driveshaft by excessive force it may cause components inside the joint kit to dislodge resulting in a torn boot or a damaged bearing.
    • Plug the hole of the transaxle case with the oil seal cap to prevent contamination.
    • Support the driveshaft properly.
      • Be careful that the drive shaft is not bent or drop down by other component's weight (such as axle etc.)
    • Replace the retainer ring whenever the driveshaft is removed from the transaxle case.
  8. Check the front alignment.

    (Refer to Suspension System - "ALIGNMENT ")

[2.0 T-GDI THETA II (RH, LH)] 

[3.3 T-GDI LAMBDA II (RH)] 

  1. Remove wheel nuts, front wheel and tire (A) from front hub.

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    G13424380Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Be careful not to damage the wheel nuts when removing the front wheel and tire (A).
  2. Loosen the lateral arm pin (A) and nut (B).

    Tightening torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb.ft)

    G13424381Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the lateral arm by using the ball joint remover (A).
    G13424382Courtesy of KIA MOTORS AMERICA, INC.
  4. Loosen the compression arm pin (A) and nut (B).

    Tightening torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb.ft)

    G13424383Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the compression arm by using the ball joint remover (A).
    G13424384Courtesy of KIA MOTORS AMERICA, INC.
  6. Loosen the nut and then separate the stabilizer link from the front shock absorber.

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

    G13424385Courtesy of KIA MOTORS AMERICA, INC.
  7. By hammering on a chisel, unlock the driveshaft lock hub nut caulking.
    G13424386Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: If there is screw thread (A) on the end of the nut, unlock the caulking by using a chisel and then loosen the nut to prevent damaging driveshaft screw thread.
    G13424387Courtesy of KIA MOTORS AMERICA, INC.
  8. Loosen the caulking nut and then separate the hub assembly from the drive shaft.

    Tightening torque: 

    294.2 - 313.8 N.m (30.0 - 32.0 kgf.m, 217.0 - 231.5 lb.ft)

    G13424388Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Use plastic hammer to avoid damaging on axle when the drive shaft is disassembled.
    • Do not pull or twist excessively to remove the axle when the drive shaft is disassembled.
    NOTE: The driveshaft lock nut must be replaced with new one.
    G13424389Courtesy of KIA MOTORS AMERICA, INC.

    When replacing the drive lock hub nut, use only the nut with screw thread (A) on the end.
    G13424390Courtesy of KIA MOTORS AMERICA, INC.
    • Tighten the driveshaft lock hub nut to the specified tightening torque, and caulk by using a chisel and hammer.
    • If there are two key seats, perform on all two seats.

      Caulking depth (A):  1.5 mm (0.0591 in)

    G13424391Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the front drive shaft bracket (A). [LH]

    Tightening torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2.0 - 47.0 lb.ft)

    [2.0 T-GDI THETA II] 

    G13424392Courtesy of KIA MOTORS AMERICA, INC.
  10. Using pry bar (A), separate the front drive shaft from the front differential (B).
    G13424393Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Use a pry bar being careful not to damage the transaxle and joint.
    • Do not insert the pry bar too deep, as this may cause damage to the oil seal.
    • Do not pull the driveshaft by excessive force it may cause components inside the joint kit to dislodge resulting in a torn boot or a damaged bearing.
    • Plug the hole of the transaxle case with the oil seal cap to prevent contamination.
    • Support the driveshaft properly.
      • Be careful that the drive shaft is not bent or drop down by other component's weight (such as axle etc.)
    • Replace the retainer ring whenever the driveshaft is removed from the transaxle case.
  11. Install in the reverse order of removal.