Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Kia >> 2021 >> Niro Plug-In Hybrid EX >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Electric Converters and Controllers >> Hybrid Control System (PHEV) >> HPCU (Hybrid Power Control Unit) >> Schematic Diagrams >> Hybrid Power Control Unit (HPCU) Terminal And Input/Output Signal

Hybrid Power Control Unit (HPCU) Terminal And Input/Output Signal

G13352014Courtesy of KIA MOTORS AMERICA, INC.

HPCU Terminal Function

Connector [C133-S] (94Pin) : HPCU Signal Input And Control

Terminal Description Connected to
1 HCU Ground Chassis ground
2 HCU Ground Chassis ground
3 HCU Ground Chassis ground
4 Battery Power (B+) Auxiliary 12V Battery
5 Battery Power (B+) Auxiliary 12V Battery
6 Battery Power (B+) Auxiliary 12V Battery
7 -  
8 -  
9 -  
10 -  
11 -  
12 Hybrid switch signal input Hybrid switch signal input [Front console switch LH]
13 -  
14 -  
15 Brake switch 2 signal input Brake switch (NC, IG1)
16 Brake switch 1 signal input Brake switch (NO, B+)
17 -  
18 -  
19 -  
20 -  
21 -  
22 -  
23 -  
24 -  
25 -  
26 -  
27 -  
28 -  
29 -  
30 HPCU wake up signal input IGPM
31 -  
32 -  
33 -  
34 Ignition switch signal input Ignition switch
35 -  
36 -  
37 -  
38 Start signal input Inhibitor Switch
39 -  
40 -  
41 -  
42 Motor temperature sensor ground Motor temperature sensor [Hybrid starter generator]
43 Motor temperature sensor Signal input Motor temperature sensor [Hybrid starter generator]
44 Motor temperature Sensor shield Motor temperature sensor [Hybrid starter generator]
45 -  
46 -  
47 -  
48 Motor temperature sensor ground Motor temperature sensor [Hybrid drive motor assembly]
49 Motor temperature sensor Signal input Motor temperature sensor [Hybrid drive motor assembly]
50 Motor temperature Sensor shield Motor temperature sensor [Hybrid drive motor assembly]
51 -  
52 -  
53 -  
54 -  
55 -  
56 -  
57 -  
58 -  
59 -  
60 -  
61 -  
62 Resolver sensor 1 Resolver sensor [Hybrid starter generator]
63 Resolver sensor 3 Resolver sensor [Hybrid starter generator]
64 Resolver sensor 2 Resolver sensor [Hybrid starter generator]
65 Resolver sensor 4 Resolver sensor [Hybrid starter generator]
66 Sensor shield Resolver sensor [Hybrid starter generator]
67 -  
68 Resolver sensor 1 Resolver sensor [Hybrid drive motor assembly]
69 Resolver sensor 3 Resolver sensor [Hybrid drive motor assembly]
70 Resolver sensor 2 Resolver sensor [Hybrid drive motor assembly]
71 Resolver sensor 4 Resolver sensor [Hybrid drive motor assembly]
72 Sensor shield Resolver sensor [Hybrid drive motor assembly]
73 IGN signal input Smart Key Unit
74 -  
75 L - CAN [High] Engine Clutch Actuator
76 L - CAN [Low] Engine Clutch Actuator
77 -  
78 P - CAN [High] Other control module
79 P - CAN [Low] Other control module
80 -  
81 H - CAN [High] Other control module
82 H - CAN [Low] Other control module
83 -  
84 -  
85 -  
86 -  
87 Resolver sensor (+) Resolver sensor [Hybrid starter generator]
88 Resolver sensor (-) Resolver sensor [Hybrid starter generator]
89 -  
90 -  
91 -  
92 -  
93 Resolver sensor (+) Resolver sensor [Hybrid drive motor assembly]
94 Resolver sensor (-) Resolver sensor [Hybrid drive motor assembly]
High Voltage Cable [C133-P] (2 Pin) : HPCU↔Power Relay Assembly

Terminal Description Connected to
1 High voltage (+) Power Relay Assembly
[Inside of High voltage battery system assembly]
2 High voltage (-) Power Relay Assembly
[Inside of High voltage battery system assembly]
High Voltage Cable [C133-C] (2 Pin) : HPCU↔Electric A/C Compressor

Terminal Description Connected to
1 High voltage (+) Electric A/C compressor
2 High voltage (-) Electric A/C compressor
High Voltage Cable [C133-M] (3 Pin) : HPCU↔Hybrid Drive Motor Assembly

Terminal Description Connected to
1 Hybrid drive motor (U) control Hybrid Drive Motor Assembly
2 Hybrid drive motor (V) control Hybrid Drive Motor Assembly
3 Hybrid drive motor (W) control Hybrid Drive Motor Assembly
High Voltage Cable [C133-H] (3 Pin) : HPCU↔Hybrid Starter Generator (HSG)

Terminal Description Connected to
1 Hybrid drive motor (U) control Hybrid Starter Generator (HSG)
2 Hybrid drive motor (V) control Hybrid Starter Generator (HSG)
3 Hybrid drive motor (W) control Hybrid Starter Generator (HSG)