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Removal And Installation

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  1. Disconnect the battery negative (-) terminal.
  2. Remove the engine cover.

    (Refer to " Removal And Installation  ") 

  3. Remove the air duct and air cleaner assembly.

    (Refer to " Removal and installation  ") 

  4. Remove the engine room under cover.

    (Refer to " Removal And Installation  ") 

  5. Remove the engine wiring connectors and harness clamps around the intake manifold and then remove the connector brackets and wiring protector.
    G13837053Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the purge control solenoid valve (PCSV) hose (A).
    G13837054Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the vacuum pipe hose (A).
    G13837055Courtesy of KIA MOTORS AMERICA, INC.
    G13837056Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the vacuum pipe bolts (A)
    G13837057Courtesy of KIA MOTORS AMERICA, INC.
    G13837058Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the air breather pipe bolt (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13837059Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the wiring bracket bolt (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13837060Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the electronic throttle control (ETC) module.

    (Refer to " Removal  ") 

  12. Remove the purge control solenoid valve (PCSV) hose (A) and bracket (B).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13837061Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the intake manifold stay (A).

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb.ft)

    G13837062Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the intake manifold (A) with the gasket.

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb.ft)

    G13837063Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Be careful not to allow the foreign substances to enter the inlet port.
    • Do not reuse the intake manifold gasket (A) and ETC (Electronic Throttle Control) module gasket (B).
    G13837064Courtesy of KIA MOTORS AMERICA, INC.
  15. Install in the reverse order of removal.
    NOTE: When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with the specified torque as the sequence shown.
    Fig 1: Intake Manifold Bolts And Nuts Tightening Sequence
    G13837065Courtesy of KIA MOTORS AMERICA, INC.
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