Repair Procedures: Removal
- Remove the under cover.
(Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")
- Drain the coolant.
(Refer to Engine Mechanical System - "COOLANT ")
- Remove the air duct and the air cleaner assembly.
(Refer to Engine Mechanical System - "AIR CLEANER ")
- Remove the battery and battery tray.
(Refer to Engine Electrical System - "BATTERY ")
- Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
- Remove the shift cable (C) after loosening the nut (A) and bolts (B).
Tightening torque:
- 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)
- 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb.ft)
- Remove the ground line after loosening the bolt (A).
- Remove the wiring from the brackets (A, B).
- Remove the wiring bracket (A) from the valve body cover.
- Remove the coolant pipe by loosening bolts (A) after removing the hose.
Tightening torque:
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)
- Remove the transaxle upper mounting bolts (A-2ea) and the starter mounting bolts (B-1ea).
Tightening torque:
- 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
- 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
- Remove the covers (A).
- Assemble the engine support fixture on the engine room.
(Refer to Special Service Tools - "ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING ")
- Remove the under cover.
(Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")
- Remove the front wheel guard.
(Refer to Body - "FRONT WHEEL GUARD ")
- Support the transaxle on a jack.
- Remove the cover (A).
- Remove the transaxle mounting bracket bolts (A).
Tightening torque:
88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.8 lb.ft)
- Remove the transaxle support bracket (A).
Tightening torque:
58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb.ft
- Remove the sub frame assembly.
(Refer to Suspension system - "SUB FRAME ")
- Remove the drive shaft assembly.
(Refer to Driveshaft and axle - "FRONT DRIVESHAFT ")
- Remove the transfer assembly.
(4WD vehicle only)
(Refer to 4 Wheel Drive System - "FRONT WHEEL TRANSFER ASSEMBLY ")
- Remove the roll support bracket (A).
- Loosen the starter mounting bolt (A).
- Remove the cover (A).
- Remove the torque converter mounting bolts (A-6ea) by rotating the crankshaft.NOTE:
- When installing, lubricant should be applied on thread of bolt before tightening.
- When installing, Tighten the bolts loosely, and then tighten the bolts to the specified torque.
- Support the transaxle safely by using the jack.
- Loosen the transaxle mounting bolts (A, B).
Tightening torque:
- 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)
- 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
- After separating the transaxle from the engine, remove the transaxle by lowering the jack slowly.NOTE: Be careful not to damage other nearby systems or parts when removing the transaxle assembly.