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Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • Be sure to read and follow the "GENERAL SAFETY INFORMATION & CAUTION " before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  • Be sure to read and follow the "HIGH VOLTAGE SHUT-OFF PROCEDURES " before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  1. Shut off the high voltage circuit.

    (Refer to " HIGH VOLTAGE SHUT-OFF PROCEDURES  ") 

  2. Remove the air cleaner assembly and air duct.

    (Refer to " AIR CLEANER  ") 

  3. Remove the ECM & TCM bracket assembly.

    (Refer to " ENGINE CONTROL MODULE  ") 

  4. Drain the coolant of hybrid motor cooling system.

    (Refer to " COOLANT  ") 

  5. Disconnect the motor power cable connector (A) and HSG power cable connector (B) after loosening the mounting bolts.
    G12708186Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the power cable (A) and inverter power cable (B) from the HPCU.
    G12708187Courtesy of KIA MOTORS AMERICA, INC.

    Information 

    • Remove the inverter power cable in the following order.
      G12708188Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the DC fuse cover (A) after loosening the mounting bolt.

    DC fuse cover installation bolt: 

    4.9 - 6.9 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb-ft)

    G12708189Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the DC fuse seal cover (A).
    G12708190Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the DC fuse (A) from the HPCU after loosening the mounting bolt.

    DC fuse installation bolt: 

    9.3 - 10.4 N.m (0.95 - 1.06 kgf.m, 6.9 - 7.7 lb-ft)

    G12708191Courtesy of KIA MOTORS AMERICA, INC.