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Home >> Kia >> 2018 >> Forte5 EX >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 14 (Engine Cooling System - 1.6L T) >> Radiator >> Repair Procedures >> Removal And Installation

Removal And Installation

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  1. Disconnect the battery negative (-) terminal.
  2. Remove the engine room under cover.

    (Refer to Engine And Transmission Assembly - "ENGINE ROOM UNDER COVER ")

  3. Remove the air duct.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  4. Remove the front bumper.

    (Refer to Body (Interior and Exterior) - "FRONT BUMPER ")

  5. Remove the air guard (A).
    Fig 1: Locating Air Guard
    G12160973Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the radiator upper member assembly (A).
    Fig 2: Locating Radiator Upper Member Assembly
    G12160974Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the radiator upper hose (A).
    Fig 3: Locating Radiator Upper Hose
    G12160975Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the radiator lower hose (A).
    Fig 4: Locating Radiator Lower Hose
    G12160976Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the left and right headlight assembly.

    (Refer to Body Electrical System - "HEADLAMPS ")

  10. Loosen the bolt (A) to separate the condenser from radiator.
    Fig 5: Locating Condenser Bolt
    G12160977Courtesy of KIA MOTORS AMERICA, INC.
  11. Pull the radiator (A) upward and remove it from engine room.
    Fig 6: Locating Radiator
    G12160978Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the radiator (A) from cooling fan assembly (B).

    Tightening Torque: 

    4.9 - 7.9 N.m (0.5 - 0.8 kgf.m, 3.6 - 5.8 lb.ft)

    Fig 7: Locating Radiator And Cooling Fan Assembly
    G12160979Courtesy of KIA MOTORS AMERICA, INC.
  13. Install in the reverse order of removal.