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Home >> Kia >> 2017 >> Forte LX, Automatic Trans >> Repair and Diagnosis >> Engine Mechanical >> Intake And Exhaust System - 2.0L MPI Nu >> Intake Manifold >> Repair Procedures >> Removal And Installation

Removal And Installation

  1. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "REMOVAL AND INSTALLATION ")

  2. Disconnect the battery negative terminal.
  3. Remove the air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  4. Remove the engine room under cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  5. Disconnect the wiring connectors and harness clamps and remove the wiring protector around the intake manifold.
    Fig 1: Disconnect Wiring Connectors & Harness Clamps
    G12166050Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the positive crankcase ventilation (PCV) hose (A).
    Fig 2: Disconnect Positive Crankcase Ventilation (PCV) Hose
    G12166051Courtesy of KIA MOTORS AMERICA, INC.
  7. Unfasten the electric throttle body control (ETC) module bolts.

    (Refer to Engine Control/Fuel System - "REMOVAL ")

  8. Disconnect the vacuum hose (A) and purge control solenoid valve (PCSV) hose (B).
    Fig 3: Disconnect Vacuum Hose & Purge Control Solenoid Valve (PCSV) Hose
    G12166052Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the intake manifold stay (A).

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb.ft)

    Fig 4: Remove Intake Manifold Stay With Bolts
    G12166053Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the intake manifold (A) with the gasket.

    Tightening torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb.ft)

    Fig 5: Remove Intake Manifold With Gasket & Bolts
    G12166054Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.
    Fig 6: Intake Manifold Bolts Tightening Sequence
    G12166055Courtesy of KIA MOTORS AMERICA, INC.
  11. Install in the reverse order of removal.