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Home >> Kia >> 2016 >> Forte LX, Automatic Trans >> Repair and Diagnosis >> Engine Mechanical >> Intake & Exhaust System - 1.8L >> Intake Manifold >> Repair Procedures >> Removal And Installation

Removal And Installation

  1. Remove the engine cover.
  2. Disconnect the battery negative terminal.
  3. Disconnect the wiring connectors and harness clamps, and then remove the wiring and protectors from the intake manifold.
    1. The intake oil control valve (OCV) connector (A)
      Fig 1: Locate Intake Oil Control Valve (OCV) Connector
      G11793371Courtesy of KIA MOTORS AMERICA, INC.
    2. The alternator connector (A)
      Fig 2: Locate Alternator Connector
      G11793372Courtesy of KIA MOTORS AMERICA, INC.
    3. The variable Intake solenoid (VIS) connector (A)
      Fig 3: Locating Variable Intake Solenoid (VIS) Connector
      G11793373Courtesy of KIA MOTORS AMERICA, INC.
    4. The manifold absolute pressure sensor (MAPS) & intake air temperature sensor (IATS) connector (A)
      Fig 4: Locate Manifold Absolute Pressure Sensor (MAPS) And Intake Air Temperature Sensor (IATS) Connector
      G11793374Courtesy of KIA MOTORS AMERICA, INC.
    5. The electronic throttle control (ETC) connector (A)
      Fig 5: Locate Electronic Throttle Control (ETC) Connector
      G11793375Courtesy of KIA MOTORS AMERICA, INC.
    6. The variable charge motion actuator (VCMA) connector (A)
    Fig 6: Locate Variable Charge Motion Actuator (VCMA) Connector
    G11793376Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the positive crankcase ventilation (PCV) hose (A).
    Fig 7: Locate Positive Crankcase Ventilation (PCV) Hose
    G11793377Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the vacuum hose (A) and purge control solenoid valve (PCSV) hose (B).
    Fig 8: Locate Vacuum Hose And Purge Control Solenoid Valve (PCSV) Hose
    G11793378Courtesy of KIA MOTORS AMERICA, INC.
  6. Unfasten the electric throttle body control (ETC) module bolts.

    (Refer to Engine Control/Fuel System - "ETC (ELECTRIC THROTTLE BODY CONTROL) SYSTEM ")

  7. Remove the intake manifold stay (A).

    Tightening torque: 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

    Fig 9: Remove Intake Manifold Stay
    G11793379Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the intake manifold (A) with the gasket (B).

    Tightening torque: 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

    Fig 10: Remove Intake Manifold With Gasket
    G11793380Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.
    Fig 11: Intake Manifold Bolts Tightening Sequence
    G11793381Courtesy of KIA MOTORS AMERICA, INC.
  9. Install in the reverse order of removal.