Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Kia >> 2016 >> Forte EX >> Repair and Diagnosis >> Engine Mechanical >> Intake & Exhaust System - 2.0L >> Intake Manifold >> Repair Procedures >> Removal And Installation

Removal And Installation

  1. Remove the engine cover.
  2. Disconnect the battery negative terminal.
  3. Remove the air cleaner assembly.

    (Refer to Intake And Exhaust System - "AIR CLEANER ")

  4. Remove the engine room under cover.

    (Refer to Engine And Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  5. Disconnect the wiring connectors and harness clamps and remove the wiring protector around the intake manifold.
    Fig 1: Disconnect Wiring Connectors And Harness Clamps
    G11796718Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the positive crankcase ventilation (PCV) hose (A).
    Fig 2: Disconnect Positive Crankcase Ventilation Hose
    G11796719Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the vacuum hose (A) and purge control solenoid valve (PCSV) hose (B).
    Fig 3: Disconnect Vacuum Hose And Purge Control Solenoid Valve Hose
    G11796720Courtesy of KIA MOTORS AMERICA, INC.
  8. Unfasten the electric throttle body control (ETC) module bolts.

    (Refer to Engine Control/Fuel System - "ETC (ELECTRIC THROTTLE BODY CONTROL) SYSTEM ")

  9. Remove the intake manifold stay (A).

    Tightening torque: 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

    Fig 4: Remove Intake Manifold Stay
    G11796721Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the intake manifold (A) with the gasket (B).

    Tightening torque: 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

    Fig 5: Remove Intake Manifold With Gasket
    G11796722Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.
    Fig 6: Intake Manifold Bolts Tightening Sequence
    G11796723Courtesy of KIA MOTORS AMERICA, INC.
  11. Install in the reverse order of removal.