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Repair procedures: Replacement

WARNING: This page is about a different variant/trim than selected.
  1. Remove the front wheel & tire.

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0kgf.m, 65.1~79.6 lb-ft)

    Fig 1: Front Wheel & Tire
    G08308261Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage to the hub bolts when removing the front wheel & tire.
  2. Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.

    Tightening torque: 

    29.4 ~ 34.3 N.m (3.0 ~ 3.5kgf.m, 21.7 ~ 25.7 lb-ft)

    Fig 2: Universal Joint Assembly Bolt
    G08308262Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
  3. Remove the split pin and castle nut and then disconnect the tie-rod end (A) from the front knuckle.

    Tightening torque: 

    34.3 ~ 44.1 N.m (3.5 ~ 4.5kgf.m, 25.7 ~ 32.5 lb-ft)

    Fig 3: Tie-Rod End
    G08308263Courtesy of KIA MOTORS AMERICA, INC.
  4. Loosen the bolt & nut and then remove the lower arm (A).

    Tightening torque: 

    98.1 ~ 117.7 N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.8 lb-ft)

    Fig 4: Lower Arm, Bolt & Nut
    G08308264Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the stabilizer link (B) with the front strut assembly (A) after loosening the nut.

    Tightening torque: 

    98.1 ~ 117.7 N.m (10.0 ~ 12.0kgf.m, 72.3 ~ 86.8 lb-ft)

    Fig 5: Stabilizer Link & Front Strut Assembly
    G08308265Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the undercover (A).
    Fig 6: Undercover
    G08308266Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the bolt (A) & nut (B) and then remove the roll rod stopper (A).

    Tightening torque: 

    107.9 ~ 127.5 N.m (11.0 ~ 13.0kgf.m, 79.6 ~ 94.0 lb-ft)

    Fig 7: Roll Rod Stopper Bolt & Nut
    G08308267Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the muffler rubber hanger (A).
    Fig 8: Muffler Rubber Hanger
    G08308268Courtesy of KIA MOTORS AMERICA, INC.
  9. Loosen the bolts & nuts and then remove the sub frame (A).

    Tightening torque 

    Sub frame mounting bolts & nuts: 

    156.9 ~ 176.5 N.m (16.0 ~ 18.0kgf.m, 115.7 ~ 130.2 lb-ft)

    Sub frame stay bolts & nuts: 

    44.1 ~ 58.8 N.m (4.5 ~ 6.0kgf.m, 32.5 ~ 43.4 lb-ft)

    Fig 9: Sub Frame
    G08308269Courtesy of KIA MOTORS AMERICA, INC.
    Fig 10: Lower Arm Mounting Bolts & Nuts (1 Of 2)
    G08308270Courtesy of KIA MOTORS AMERICA, INC.
    Fig 11: Lower Arm Mounting Bolts & Nuts (2 Of 2)
    G08308271Courtesy of KIA MOTORS AMERICA, INC.
    Fig 12: Sub Frame Stay Bolts & Nuts (1 Of 2)
    G08308272Courtesy of KIA MOTORS AMERICA, INC.
    Fig 13: Sub Frame Stay Bolts & Nuts (2 Of 2)
    G08308273Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the front lower arm.

    (Refer to FRONT LOWER ARM )

  11. Remove the front stabilizer.

    (Refer to FRONT STABILIZER )

  12. Remove the steering gearbox.

    (Refer to "STEERING GEAR BOX ")

  13. Installation is the reverse of removal.