Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Kia >> 2011 >> Soul Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (General Information (Engine Mechanical System) - 2.0L) >> Specifications >> General Specifications

General Specifications

WARNING: This page is about a different variant/trim than selected.
GENERAL SPECIFICATIONS

Description Specifications Limit
General 
Type In-line, Double Overhead Camshaft  
Number of cylinder 4  
Bore 82mm (3.228in)  
Stroke 93.5mm (3.681in)  
Total displacement 1975cc (120.52cu.in)  
Compression ratio 10.1 : 1  
Firing order 1 - 3 - 4 - 2  
Valve timing 
Intake valve Opens (ATDC) ATDC 11° ~ BTDC 29°  
Closes (ABDC) ABDC 59° ~ ABDC 19°  
Exhaust Opens (BBDC) 42°  
Closes (ATDC)  
Valve 
Valve length Intake 114.34mm (4.5016in)  
Exhaust 116.8mm (4.598in)  
Stem outer diameter Intake 5.965 ~ 5.98mm (0.2348 ~ 0.2354in)  
Exhaust 5.950 ~ 5.965mm (0.2343 ~ 0.2348in)  
Face angle 45° ~ 45°30'  
Thickness of valve head (Margin) 
Intake 1.6±0.15mm (0.0630±0.0059in) 0.8mm (0.031in)
Exhaust 1.8±0.15mm (0.0709±0.0059in) 1.0mm (0.039in)
Valve stem to valve guide clearance 
Intake 0.02 ~ 0.05mm (0.0008 ~ 0.0019in) 0.10mm (0.0039in)
Exhaust 0.035 ~ 0.065mm (0.0014 ~ 0.0026in) 0.13mm(0.0051in)
Valve guide 
Installed dimension outer diameter Intake 45.8~46.2mm (1.8031~1.8189in)  
Exhaust 52.8~53.2mm (2.0787~2.0945in)  
Service oversize 0.05, 0.25, 0.50mm (0.002, 0.010, 0.020in) oversize  
Valve seat 
Width of seat contact Intake 1.1 ~ 1.5mm (0.043 ~ 0.059in)  
Exhaust 1.3 ~ 1.7mm (0.051 ~ 0.066in)  
Oversize 0.3, 0.6mm (0.012, 0.024in) oversize  
Valve spring 
Free length 48.86mm (1.9236in)  
Load 18.8k±0.9kg/39.0mm(41.4±2.0lb/1.5354in)
41.0±1.5kg/30.5mm(90.4±3.3lb/1.2008in)
 
Squareness 1.5° or less  
Valve clearance 
Cold (20°C[68°F]) Intake 0.20mm (0.0079in) 0.17~0.23mm (0.0067~0.0091in)
Exhaust 0.28mm (0.0110in) 0.25~0.31mm (0.0098~0.0122in)
Hot (80°C[176°F]) : only for reference Intake 0.29mm (0.0114in)  
Exhaust 0.34mm (0.0134in)  
Cylinder head 
Flatness of gasket surface Max. 0.03mm (0.0012in) 0.06mm(0.0024in)
Flatness of manifold mounting surface Max. 0.15mm (0.0059in) 0.03mm(0.0012in)
Oversize rework dimensions of valve seat hole
Intake 0.3mm (0.012in) O.S. 33.300 ~ 33.325mm (1.3110 ~ 1.3120in)  
0.6mm (0.024in) O.S. 33.600 ~ 33.625mm (1.3228 ~ 1.3238in)  
Exhaust 0.3mm (0.012in) O.S. 28.800 ~ 28.821mm (1.1338 ~ 1.1346in)  
0.6mm (0.024in) O.S. 29.100 ~ 29.121mm (1.1456 ~ 1.1465in)  
Oversize rework dimensions of valve guide hole (both intake and exhaust)
0.05mm (0.002in) O.S. 11.05 ~ 11.068mm (0.435 ~ 0.4357in)  
0.25mm (0.010in) O.S. 11.25 ~ 11.268mm (0.443 ~ 0.4436in)  
0.50mm (0.020in) O.S. 11.50 ~ 11.518mm (0.453 ~ 0.4535in)  
Cylinder block 
Cylinder bore 82.00 ~ 82.03mm (3.2283 ~ 3.2295in)  
Out-of-round and taper of cylinder bore Less than 0.01mm (0.0004in)  
Clearance with piston (To set limits to new parts) 0.02 ~ 0.04mm (0.0008 ~ 0.0016in)  
Piston 
Outer diameter (To set limits to new parts) 81.97 ~ 82.00mm (3.2271 ~ 3.2283in)  
Service oversize 0.25, 0.50mm (0.010, 0.020in) oversize  
Piston ring 
Side clearance No. 1 0.04 ~ 0.08mm (0.0015 ~ 0.0031in) 0.1mm (0.004in)
No. 2 0.03 ~ 0.07mm (0.0012 ~ 0.0027in)  
End gap No. 1 0.20 ~ 0.35mm (0.0079 ~ 0.0138in) 1mm (0.039in)
No. 2 0.37 ~ 0.52mm (0.0146 ~ 0.0205in) 1mm (0.039in)
Oil ring side rail 0.20 ~ 0.60mm (0.0078 ~ 0.0236in) 1mm (0.039in)
Service oversize 0.25, 0.50mm (0.010, 0.020in.) oversize  
Piston pin 
Outer diameter 20.001 ~ 20.006mm (0.7874 ~ 0.7876in)  
Hole inner diameter 20.016 ~ 20.021mm (0.7880 ~ 0.7882in)  
Hole clearance 0.010 ~ 0.020mm (0.0004 ~ 0.0008in)  
Connecting rod small end inner diameter 19.974 ~ 19.985mm (0.7864 ~ 0.7868in)  
Connecting rod 
Bend 0.05mm (0.0020in) or less  
Twist 0.1mm (0.004in) or less  
Connecting rod big end to crankshaft side clearance 0.100 ~ 0.250mm (0.0039 ~ 0.010in) 0.4mm(0.0157in)
Connecting rod bearing 
Oil clearance (To seat limits to new parts) 0.024 ~ 0.042mm (0.0009 ~ 0.0017in)  
Undersize 0.25mm (0.01in)  
Camshaft 
Cam height Intake 44.618mm (1.7566in) 44.518mm(1.7527in)
Exhaust 44.518mm (1.7527in) 44.418mm (1.7487in)
Journal outer diameter 28mm (1.1023in)  
Bearing oil clearance 0.027 ~ 0.061mm (0.0011 ~ 0.0024in) 0.1mm(0.0039in)
End play 0.1 ~ 0.2mm (0.0040 ~ 0.0079in)  
Crankshaft 
Pin outer diameter 44.946 ~ 44.966mm (1.7695 ~ 1.7703in)  
Journal outer diameter 56.942 ~ 56.962mm (2.2418 ~ 2.2426in)  
Bend 0.03mm (0.0012in) or less  
Out-of-round, taper of journal and pin 0.01mm (0.0004in) or less 0.030mm (0.0012in)
End play 0.06 ~ 0.260mm (0.0023 ~ 0.010in)  
Undersize rework dimension of pin 0.25mm (0.010in) 44.725 ~ 44.740mm (1.7608 ~ 1.7614in)  
Undersize rework dimension of journal 0.25mm (0.010in) 56.727 ~ 56.742mm (2.2333 ~ 2.2339in)  
Crankshaft bearing 
Oil clearance 0.028 ~ 0.046mm (0.0011 ~ 0.0018in)  
Flywheel 
Runout 0.1mm (0.0039in) 0.13mm(0.0051in)
Cooling method  Water-cooled, pressurized. Forced circulation with electrical fan  
Coolant 
Quantity 7.2liter (7.6U.S qts, 6.3lmp.qts)  
Radiator 
Type Pressurized corrugated fin type  
Radiator cap 
Main valve opening pressure 93.16 ~ 122.58kpa (0.95 ~ 1.25kg/cm2 , 13.51 ~ 17.78psi)  
Vacuum valve opening pressure MAX. 6.86 kpa(0.07kg/cm2 , 1.00 psi)  
Thermostat 
Type Wax pellet type with jiggle valve  
Valve opening temperature 82°C (177°F)  
Valve closing temperature 77°C (170.6°F)  
Full-opening temperature 95°C (201°F)  
Coolant pump  Centrifugal type impeller  
Drive belt 
Type V-ribbed belt  
Engine coolant temperature sensor 
Type Heat-sensitive thermistor type  
Resistance 2.31 ~ 2.59kΩ at 20°C (68°F) 0.3222kΩ at 80°C (176°F)  
Oil pump 
Clearance between outer circumference and front case. 0.120 ~ 0.185mm (0.0049 ~ 0.0073in)  
Front case tip clearance 0.025 ~ 0.069mm (0.0009 ~ 0.0027in)  
Side clearance    
Inner gear 0.04 ~ 0.085mm (0.0016 ~ 0.0033in)  
Outer gear 0.04 ~ 0.09mm (0.0016 ~ 0.0035in)  
Engine oil 
Oil quantity Total 4.1L (4.33US qt, 3.60lmp.qt) When replacing a short engine or block assembly
Oil pan 3.7L (3.91US qt, 3.26lmp.qt)  
Drain and refill 4.0L (4.23US qt, 3.52lmp.qt) Including oil filter
Oil grade Recommendation 5W-20/GF4 & SM If not available, refer to the recommended API or ILSAC classification and SAE viscosity number (Refer to SELECTION OF ENGINE OIL ).
Classification API SL, SM or above
ILSAC GF3, GF4 or above
Satisfy the requirement of the API or ILSAC classification.
SAE viscosity grade Recommended SAE viscosity number Refer to SELECTION OF ENGINE OIL .
Oil pressure (at 800rpm) 100kPa (1.0kg/cm2 , 14.5psi) Oil temperature in oil pan : 90 ~ 100°C (194 ~ 212°F)
Relief spring 
Free height 43.8mm (1.725in.)  
Load 3.7kg at 40.1mm (3.15lb/1.578in)  
Air cleaner 
Type Dry type  
Element Un-woven cloth type  
Exhaust pipe 
Muffler Expansion resonance type  
Suspension system Rubber hangers