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Home >> Kia >> 2009 >> Rondo EX, 2.7 4 >> Repair and Diagnosis >> Engine Mechanical >> Intake System And Exhaust System - 2.7L Engine >> Intake Manifold >> Repair procedures >> Installation >> Intake Manifold Assembly

Intake Manifold Assembly

  1. Install the intake manifold assembly with a new gasket to a cylinder head assembly. Tighten the bolts in two steps.

    Tightening torque 

    Step 1 (a ~ h): 3.9 ~ 5.9 Nm (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

    Step 2 (1 ~ 8): 18.6 ~ 23.5 Nm (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

    Fig 1: Identifying Intake Manifold Bolts Tightening Sequence
    G06486446Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: When installing the gasket on the cylinder head, check the identification marks (LH/RH) to ensure proper installation.
  2. Install the delivery pipe.
  3. Connect the LH injector connector.
  4. Install the surge tank.

    Tightening torque 

    18.6 ~ 23.5 Nm (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

  5. Install the surge tank mounting bracket.

    Tightening torque 

    18.6 ~ 23.5 Nm (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

  6. Install the ETC (Electronic Throttle Control) system fixing bracket.
  7. Connect the hoses and connectors.
  8. Install the air cleaner assembly.
  9. Install the engine cover.
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