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COMPRESSOR AND MAGNETIC CLUTCH (for 2WD): Installation

WARNING: This page is about a different car, the 2006 Lexus IS 350 and 2006 Lexus IS 250. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH 
    1. Temporarily install the compressor and magnetic clutch onto the stud bolt.
      Fig 1: Identifying Compressor And Magnetic Clutch
      G04048474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the compressor and magnetic clutch with the 3 bolts and nut.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      NOTE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.
    Fig 2: Tightening Compressor And Magnetic Clutch, Bolts And Nut
    G04048475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose.
    2. Apply sufficient compressor oil (ND-OIL 8) to a new O-ring and the fitting surface of the compressor and magnetic clutch.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring onto the discharge hose subassembly.
    4. Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    Fig 3: Identifying Discharge Hose Sub-Assembly
    G04048476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE 
    1. Remove the attached vinyl tape from the hose.
    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring onto the No.1 cooler refrigerant suction hose.
    4. Install the No. 1 cooler refrigerant suction hose onto the compressor and magnetic clutch with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    Fig 4: Identifying Cooler Refrigerant Suction Hose
    G04048477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL V-RIBBED BELT (See  INSTALLATION  ) 
  5. INSTALL REAR UNDER ENGINE COVER LH 
  6. INSTALL UNDER ENGINE COVER 
  7. INSTALL NO. 1 INLET AIR CLEANER (See  INSTALLATION  ) 
  8. INSTALL V-BANK COVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  9. CHARGE REFRIGERANT (See  REPLACEMENT   ) 
  10. WARM UP ENGINE (See  REPLACEMENT   ) 
  11. CHECK FOR LEAKAGE OF REFRIGERANT (See  REPLACEMENT   ) 
  12. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  )