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CROSSMEMBER, Rear Suspension: Installation: Installation

Fig 1: Sway Bar Bushings
GC0084305Courtesy of CHRYSLER GROUP, LLC
  1. Install the stabilizer bar and install the bushings and bolts (1).
  2. Tighten the bolts to 61 N.m (45 ft. lbs.).
    Fig 2: Toe Link
    GC0084304Courtesy of CHRYSLER GROUP, LLC
  3. Position the suspension knuckle assemblies back into position onto the crossmember.
  4. Install the toe link cam bolts (1) at the cradle.
  5. Tighten the bolts to 35 N.m (26 ft. lbs.).
    Fig 3: Rear Upper Control Arm Mounting
    GC0084303Courtesy of CHRYSLER GROUP, LLC
  6. Install the upper link bolts (2) at the cradle.
  7. Tighten the bolts to 90 N.m (70 ft. lbs.).
    Fig 4: Rear Lower Control Arm Mounting
    GC0084302Courtesy of CHRYSLER GROUP, LLC
  8. Install the lower link bolts (5 and 6) at the cradle.
  9. Tighten the bolts to 90 N.m (70 ft. lbs.).
    Fig 5: Rear Stabilizer Bar Link
    GC0084301Courtesy of CHRYSLER GROUP, LLC
  10. Install the stabilizer link nuts (2).
  11. Tighten the nuts to 58 N.m (43 ft. lbs.).
    Fig 6: Rear Crossmember 2
    GC0084300Courtesy of CHRYSLER GROUP, LLC
  12. Support the rear cradle assembly (1) with a suitable lifting device and position back into the vehicle.
  13. Install the cradle bolts (2 and 3):
    1. Tighten the front bolt (2) first to 110 N.m (81 ft. lbs.).
    2. Tighten the rear bolt (3) next to 110 N.m (81 ft. lbs.).
    Fig 7: Rear Crossmember 1
    GC0084299Courtesy of CHRYSLER GROUP, LLC
  14. Install the trailing link (1) bushing bolts (2 and 3):
    1. Tighten the inboard bolt (3) first to 110 N.m (81 ft. lbs.).
    2. Tighten the outboard bolt (2) next to 110 N.m (81 ft. lbs.).
    Fig 8: Lower Strut Mounting
    GC0098861Courtesy of CHRYSLER GROUP, LLC
  15. Install the lower strut bolts (1).
  16. Tighten the bolts to 99 N.m 73 ft. lbs.).
    Fig 9: Hub Nut And Washer
    GC0082486Courtesy of CHRYSLER GROUP, LLC
  17. If equipped, install the rear half shafts.
  18. Install the nuts (3) and washers (4).
  19. Tighten the nuts to 244 N.m (180 ft. lbs.).
  20. Install new cotter pins (2).
    Fig 10: Rear Axle Remove And Install
    GC0098398Courtesy of CHRYSLER GROUP, LLC
  21. Install the rear drive module (1). Refer to INSTALLATION .
  22. Install the wheel speed sensor back. Refer to SENSOR, WHEEL SPEED, REAR, INSTALLATION .
    Fig 11: Brake Line Mounting To Trailing Arm
    GC0084298Courtesy of CHRYSLER GROUP, LLC
  23. Position the brake lines (3) back into place, connect the clips (2) and install the bolts (1).
  24. Tighten the bolts to 15 N.m (11 ft. lbs.).
    Fig 12: Brake Hose Mounting To Trailing Arm
    GC0084297Courtesy of CHRYSLER GROUP, LLC
  25. Position the brake lines (1) back into place, and install the bolts (2).
  26. Tighten the bolts to 23 N.m (17 ft. lbs.).
    Fig 13: Parking Brake Cable Hair Pin
    GC0083954Courtesy of CHRYSLER GROUP, LLC
  27. Install the brake cable (2) onto the backing plate (3) and install the hair pin clip (1).
    Fig 14: Removing Cable From Lever
    GC0083122Courtesy of CHRYSLER GROUP, LLC
  28. Connect the brake cable to the park brake lever.
  29. Install the park brake shoes. Refer to SHOES, PARKING BRAKE, INSTALLATION .
  30. Check and adjust wheel alignment as necessary. Refer to WHEEL ALIGNMENT, STANDARD PROCEDURE .