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Cover(S), Engine Timing: Installation: Installation

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Fig 1: Front Cover Slide Bushings
GC0081832Courtesy of CHRYSLER GROUP, LLC
  1. Clean the engine timing cover and engine block surface.
    NOTE:

    Always install a new gasket when servicing the engine timing cover.

  2. Verify that the engine timing cover slide bushings (1) remain located in the engine timing cover.
    Fig 2: Engine Timing Cover
    GC0144610Courtesy of CHRYSLER GROUP, LLC
  3. Using a new gasket, install the engine timing cover and tighten the retaining bolts to 28 N.m (21 ft. lbs.).
    NOTE:

    The large lifting stud is torqued to 55 N.m (40 ft. lbs.).

  4. Tighten the large lifting stud to 55 N.m (40 ft. lbs.).
    Fig 3: Integral Windage Tray, Oil Pump Pickup Tube & Bolts
    GC0144561Courtesy of CHRYSLER GROUP, LLC
  5. Raise and support the vehicle.
  6. Install the oil pump pickup tube (2) and the oil pan. Refer to PAN, OIL, INSTALLATION .
  7. Install the lower radiator hose and clamp.
    Fig 4: Installing Vibration Damper Onto Crankshaft Using Special Tool
    GC0144946Courtesy of CHRYSLER GROUP, LLC
  8. Assemble the (special tool #10387, Installer, Vibration Damper) as follows:
    1. Install the threaded shaft (1) onto the crankshaft (3) till its seated.
    2. Position the crankshaft damper onto the crankshaft.
    3. Install the thrust washer.
    4. Install the roller bearing onto the threaded shaft making sure the hardened bearing surface is facing away from the crankshaft.
    5. Install the washer.
    6. Install the nut onto the threaded shaft.
    Fig 5: Installing Vibration Damper
    GC0144947Courtesy of CHRYSLER GROUP, LLC
  9. Using the crankshaft Damper Installer (1) press the vibration damper (2) onto the crankshaft. Refer to DAMPER, VIBRATION, INSTALLATION .
  10. Install the crankshaft damper bolt and tighten to 176 N.m (129 ft. lbs.).
    Fig 6: Generator & Retaining Bolt
    GC0080022Courtesy of CHRYSLER GROUP, LLC
  11. Install the generator. Refer to GENERATOR, INSTALLATION .
    Fig 7: Removing/Installing A/C Compressor
    GC0148516Courtesy of CHRYSLER GROUP, LLC
  12. Install the A/C compressor. Refer to COMPRESSOR, A/C, INSTALLATION .
    Fig 8: Power Steering Reservoir, Pump, Pulley & Bolts
    GC0148443Courtesy of CHRYSLER GROUP, LLC
  13. Position the power steering pump, align the pump (1) with the mounting holes on the engine.
  14. Install the three power steering pump mounting bolts (2) through access holes in the pulley (3) and tighten to 28 N.m (21 ft. lbs.).
    Fig 9: Accessory Drive Belt, Tensioner & Pulleys
    GC0118256Courtesy of CHRYSLER GROUP, LLC
  15. Install the accessory drive belt tensioner assembly (8) and idler pulley (6).
  16. Install the accessory drive belt (2). Refer to BELT, SERPENTINE, INSTALLATION .
  17. Install the oil dipstick tube and retaining nut.
    Fig 10: Cooling Fan Electrical Connector, Bolts & Radiator Cooling Fan Assembly
    GC0144533Courtesy of CHRYSLER GROUP, LLC
  18. Install the cooling fan. Refer to FAN, COOLING, INSTALLATION .
    Fig 11: Camshaft Position Sensor Electrical Connector & Bolt
    GC0148461Courtesy of CHRYSLER GROUP, LLC
  19. Connect the camshaft position sensor electrical connector (1).
    Fig 12: Coolant Temperature (ECT) Sensor Electrical Connector, Heater Tube & Retaining Bolt
    GC0144611Courtesy of CHRYSLER GROUP, LLC
  20. Install the heater tube (3) into of the water pump.
  21. Install the heater tube retaining bolt (1) and tighten to 12 N.m (9 ft. lbs.).
  22. Connect the coolant temperature sensor electrical connector (2).
    Fig 13: Upper Radiator Hose, Clamp, Oil Cooler Return Line Hose & Clamp
    GC0148460Courtesy of CHRYSLER GROUP, LLC
  23. Install the oil cooler hose (4) and clamp (3).
  24. Install the upper radiator hose (2) and clamp (1).
    Fig 14: Intake Manifold Removal/Tightening Sequence
    GC0148454Courtesy of CHRYSLER GROUP, LLC
  25. Install the intake manifold. Refer to MANIFOLD, INTAKE, INSTALLATION .
  26. Fill the cooling system with the specified type and amount of engine coolant. Refer to STANDARD PROCEDURE .
  27. Fill the crankcase with the specified type and amount of engine oil. Refer to Engine/Lubrication/OIL - Standard Procedure .
    Fig 15: Negative Battery Cable
    GC0139402Courtesy of CHRYSLER GROUP, LLC
  28. Connect the negative battery cable (1).
    Fig 16: Engine Covers
    GC0148445Courtesy of CHRYSLER GROUP, LLC
  29. Install the engine covers (1).
  30. Perform the Refrigerant System Charge procedure. Refer to PLUMBING, STANDARD PROCEDURE .
  31. Start the engine and check for leaks.
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