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Continuously Variable Transmission (CVT) (Service Information): Clutch: Disassembly: Disassembly

Fig 1: Exploded View Of Forward Clutch
GC0084565Courtesy of CHRYSLER GROUP, LLC
1 - Snap Ring 7 - Snap Ring
2 - Forward Clutch Drum 8 - Snap Ring
3 - Input Shaft 9 - Internal Gear
4 - Dish Plate 10 - Snap Ring
5 - Driven Plate 11 - Drive Plate
6 - Retaining Plate  
NOTE:

Refer to the exploded views as necessary when performing the following steps.

Fig 2: Forward Clutch Snap Ring
GC0084566Courtesy of CHRYSLER GROUP, LLC
  1. Remove the snap ring (1) from the forward clutch drum using a flat head screwdriver.
    Fig 3: Internal Gear AT Forward Clutch
    GC0084567Courtesy of CHRYSLER GROUP, LLC
  2. Remove the internal gear (1) from the forward clutch drum.
    Fig 4: Snap Rings AT Forward Clutch Drum
    GC0084568Courtesy of CHRYSLER GROUP, LLC
  3. Remove the snap rings (1) from the forward clutch drum using a flat head screwdriver.
    Fig 5: Input Shaft Snap Ring
    GC0084569Courtesy of CHRYSLER GROUP, LLC
  4. Remove the retaining plate (1), the drive and driven plates (3), and the dish plate (2) from the forward clutch drum (4).
    Fig 6: Input Shaft Snap Ring
    GC0084570Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    Do not expand the snap ring beyond necessity and do not deform it.

  5. Remove the snap ring (1), and remove the input shaft (2) from the forward clutch drum.
    Fig 7: Bottom Of Compressor
    GC0084571Courtesy of CHRYSLER GROUP, LLC
  6. Place bottom of Compressor (special tool #8900A, Multi Use Spring Compressor) (1) in Vice (2).
    Fig 8: Drum Over Compressor Bottom
    GC0084572Courtesy of CHRYSLER GROUP, LLC
  7. Place the drum (1) over Compressor bottom (special tool #8900A, Multi Use Spring Compressor) in Vice (2).
    Fig 9: Compressor Top
    GC0084573Courtesy of CHRYSLER GROUP, LLC
  8. Place correct ring (1) that comes with Compressor (special tool #8900A, Multi Use Spring Compressor) in drum (3).
    Fig 10: Compress Drum
    GC0084574Courtesy of CHRYSLER GROUP, LLC
  9. Install threaded rod (1) that comes with Compressor (special tool #8900A, Multi Use Spring Compressor) (2) in drum (3).
  10. Compress tool until the snap ring (4) can be removed.
    Fig 11: Compressor
    GC0084575Courtesy of CHRYSLER GROUP, LLC
  11. Use snap ring pliers or a small screw driver to remove the snap ring (3) from the piston (1).
    Fig 12: Snap Ring
    GC0084576Courtesy of CHRYSLER GROUP, LLC
  12. Remove snap ring.
    Fig 13: Piston
    GC0084577Courtesy of CHRYSLER GROUP, LLC
  13. Remove the piston (1) from the drum (3).
  14. Remove the spring assembly (2) form the drum (3).