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MANIFOLD, Intake: Installation: Installation

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Fig 1: Intake Manifold Tightening Sequence
GC0083182Courtesy of CHRYSLER LLC
  1. Install intake manifold gaskets.
  2. Install intake manifold.
  3. Install intake manifold retaining bolts and tighten in sequence shown in Fig 1 to 12 N.m (105 in. lbs.).
  4. Install left and right radio suppressor straps.
  5. Install throttle body assembly.
  6. Install fuel rail. Refer to Fuel System/Fuel Delivery/RAIL, Fuel - Installation .
  7. Install ignition coils. Refer to Electrical - Ignition Control/Ignition Control/COIL, Ignition - Installation .
  8. Install coolant temperature sensor. Refer to Cooling/Engine/SENSOR, Coolant Temperature - Installation .
  9. Connect electrical connectors for the following components:
    • Manifold Absolute Pressure (MAP) Sensor
    • Electronic Throttle Control (ETC)
    • Intake Air Temperature (IAT) Sensor
    • Coolant Temperature (CTS) Sensor
    • Ignition coils
    • Fuel injectors
  10. Install top oil dipstick tube retaining bolt and ground strap.
  11. Install generator including electrical connections. Refer to Electrical - Engine Systems/Charging/GENERATOR - Installation .
  12. Connect Vapor purge hose, Brake booster hose, Positive crankcase ventilation (PCV) hose.
  13. Install air conditioning compressor including electrical connections.
  14. Fill cooling system. Refer to Cooling - Standard Procedure .
  15. Install accessory drive belt. Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation .
  16. Install air cleaner housing and throttle body resonator. Tighten resonator bolts 5 N.m (44 in. lbs.).
  17. Connect negative cable to battery.